The effect of steady torsion on fatigue crack growth under rotating bending loading on aluminium alloy 7075-T6

Axles and shafts are of prime importance concerning safety in the transportation industry and railway in particular. Design rules for axles and shafts are mainly based on endurance curves for the material used according to the established standards and procedures. Recently, the knowledge of fatigu...

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Main Authors: M. da Fonte, L. Reis, M. de Freitas
Format: Article
Language:English
Published: Gruppo Italiano Frattura 2014-10-01
Series:Fracture and Structural Integrity
Subjects:
Online Access:http://www.gruppofrattura.it/pdf/rivista/numero30/numero_30_art_43.pdf
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author M. da Fonte
L. Reis
M. de Freitas
author_facet M. da Fonte
L. Reis
M. de Freitas
author_sort M. da Fonte
collection DOAJ
description Axles and shafts are of prime importance concerning safety in the transportation industry and railway in particular. Design rules for axles and shafts are mainly based on endurance curves for the material used according to the established standards and procedures. Recently, the knowledge of fatigue crack growth under typical loading conditions of axles and shafts with rotating bending and steady torsion is being object of research and industrial studies in order to apply damage tolerance concepts, mainly for maintenance purposes. The effect of a steady torsion on fatigue crack growth under rotating bending is focused in this paper. While axles and shafts in the transportation industry are traditionally designed on steels, the need for weight reduction due to fuel economy and eco-design constraints, lightweight materials must be considered for these applications. In this study, fatigue crack growth on rotating bending axles and shafts with or without an applied steady torsion is presented. Fracture mechanics approaches are used to analyze the results based on Stress Intensity Factors developed for bending and torsion in shafts and show fatigue crack growth retardation when steady torsion is applied. Fractographic observations using SEM are presented and helped to explain the fatigue crack growth retardation observed when steady torsion is applied to rotating bending. Results are compared for the same loading conditions on steels and relevant differences on fatigue crack growth are commented.
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1971-8993
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series Fracture and Structural Integrity
spelling doaj-art-db46ec6b223342a6be5099d7ed9b5f572025-01-02T20:55:44ZengGruppo Italiano FratturaFracture and Structural Integrity1971-89931971-89932014-10-0183036036810.3221/IGF-ESIS.30.43The effect of steady torsion on fatigue crack growth under rotating bending loading on aluminium alloy 7075-T6M. da Fonte0L. Reis1M. de Freitas2IDMEC & ICEMS, Department of Mechanical Engineering, Nautical SchoolIDMEC & ICEMS, Instituto Superior Técnico, Universidade de LisboaIDMEC & ICEMS, Instituto Superior Técnico, Universidade de LisboaAxles and shafts are of prime importance concerning safety in the transportation industry and railway in particular. Design rules for axles and shafts are mainly based on endurance curves for the material used according to the established standards and procedures. Recently, the knowledge of fatigue crack growth under typical loading conditions of axles and shafts with rotating bending and steady torsion is being object of research and industrial studies in order to apply damage tolerance concepts, mainly for maintenance purposes. The effect of a steady torsion on fatigue crack growth under rotating bending is focused in this paper. While axles and shafts in the transportation industry are traditionally designed on steels, the need for weight reduction due to fuel economy and eco-design constraints, lightweight materials must be considered for these applications. In this study, fatigue crack growth on rotating bending axles and shafts with or without an applied steady torsion is presented. Fracture mechanics approaches are used to analyze the results based on Stress Intensity Factors developed for bending and torsion in shafts and show fatigue crack growth retardation when steady torsion is applied. Fractographic observations using SEM are presented and helped to explain the fatigue crack growth retardation observed when steady torsion is applied to rotating bending. Results are compared for the same loading conditions on steels and relevant differences on fatigue crack growth are commented.http://www.gruppofrattura.it/pdf/rivista/numero30/numero_30_art_43.pdfMultiaxial fatigueMixed-mode fatigue crack growthAxles
spellingShingle M. da Fonte
L. Reis
M. de Freitas
The effect of steady torsion on fatigue crack growth under rotating bending loading on aluminium alloy 7075-T6
Fracture and Structural Integrity
Multiaxial fatigue
Mixed-mode fatigue crack growth
Axles
title The effect of steady torsion on fatigue crack growth under rotating bending loading on aluminium alloy 7075-T6
title_full The effect of steady torsion on fatigue crack growth under rotating bending loading on aluminium alloy 7075-T6
title_fullStr The effect of steady torsion on fatigue crack growth under rotating bending loading on aluminium alloy 7075-T6
title_full_unstemmed The effect of steady torsion on fatigue crack growth under rotating bending loading on aluminium alloy 7075-T6
title_short The effect of steady torsion on fatigue crack growth under rotating bending loading on aluminium alloy 7075-T6
title_sort effect of steady torsion on fatigue crack growth under rotating bending loading on aluminium alloy 7075 t6
topic Multiaxial fatigue
Mixed-mode fatigue crack growth
Axles
url http://www.gruppofrattura.it/pdf/rivista/numero30/numero_30_art_43.pdf
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