Research on the error averaging effect of linear feed systems for precision machine tool

This paper presents a general and systematic approach for geometric error simulation modeling of machine tools due to the geometric errors arising from manufacturing and assembly, the error averaging mechanism of the linear feed system is investigated by using this method. Firstly, a finite element...

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Main Authors: Guangming Sun, Siqi Chen, Mingze Sun, Rui Gao, Dawei Zhang, Xin Guo, Jian Zhao
Format: Article
Language:English
Published: Elsevier 2024-12-01
Series:Ain Shams Engineering Journal
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Online Access:http://www.sciencedirect.com/science/article/pii/S2090447924004829
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author Guangming Sun
Siqi Chen
Mingze Sun
Rui Gao
Dawei Zhang
Xin Guo
Jian Zhao
author_facet Guangming Sun
Siqi Chen
Mingze Sun
Rui Gao
Dawei Zhang
Xin Guo
Jian Zhao
author_sort Guangming Sun
collection DOAJ
description This paper presents a general and systematic approach for geometric error simulation modeling of machine tools due to the geometric errors arising from manufacturing and assembly, the error averaging mechanism of the linear feed system is investigated by using this method. Firstly, a finite element model of a double-guideway four-slider feeding system is established based on the spring unit method. Secondly, the influence of guideways geometric errors on the error averaging effect is analyzed. Finally, the analysis includes the effects of feed system structural parameters on the error averaging coefficient. Through sensitivity analysis, the influence weights of these parameters on the error averaging effect are determined. The result shows that (1) the error averaging effect of the feed system is mainly influenced by the y-direction straightness error of the guideway, and (2) increasing the preload of the rolling element can effectively reduce the pose error of the worktable.
format Article
id doaj-art-d863d7f2c7da4d92b7cf5e594b7eceda
institution Kabale University
issn 2090-4479
language English
publishDate 2024-12-01
publisher Elsevier
record_format Article
series Ain Shams Engineering Journal
spelling doaj-art-d863d7f2c7da4d92b7cf5e594b7eceda2024-12-18T08:48:22ZengElsevierAin Shams Engineering Journal2090-44792024-12-011512103101Research on the error averaging effect of linear feed systems for precision machine toolGuangming Sun0Siqi Chen1Mingze Sun2Rui Gao3Dawei Zhang4Xin Guo5Jian Zhao6School of Control and Mechanical Engineering, Tianjin Chengjian University, Tianjin 300384, China; School of Mechanical Engineering, Tianjin University, Tianjin 300072, ChinaSchool of Control and Mechanical Engineering, Tianjin Chengjian University, Tianjin 300384, ChinaSchool of Mechanical Engineering, Tianjin University of Technology, Tianjin 300082, ChinaSchool of Control and Mechanical Engineering, Tianjin Chengjian University, Tianjin 300384, ChinaSchool of Mechanical Engineering, Tianjin University, Tianjin 300072, ChinaSchool of Mechanical Engineering, Tianjin University, Tianjin 300072, China; Shenyang Zhongjie Friendship Machine Tool Factory, Shenyang 110044, ChinaSchool of Control and Mechanical Engineering, Tianjin Chengjian University, Tianjin 300384, China; Corresponding author at: School of Control and Mechanical Engineering, Tianjin Chengjian University, No. 26, Jinjing Road, Xiqing District, Tianjin 300380, China.This paper presents a general and systematic approach for geometric error simulation modeling of machine tools due to the geometric errors arising from manufacturing and assembly, the error averaging mechanism of the linear feed system is investigated by using this method. Firstly, a finite element model of a double-guideway four-slider feeding system is established based on the spring unit method. Secondly, the influence of guideways geometric errors on the error averaging effect is analyzed. Finally, the analysis includes the effects of feed system structural parameters on the error averaging coefficient. Through sensitivity analysis, the influence weights of these parameters on the error averaging effect are determined. The result shows that (1) the error averaging effect of the feed system is mainly influenced by the y-direction straightness error of the guideway, and (2) increasing the preload of the rolling element can effectively reduce the pose error of the worktable.http://www.sciencedirect.com/science/article/pii/S2090447924004829Machine toolsLinear feed systemsError averagingFinite element simulation
spellingShingle Guangming Sun
Siqi Chen
Mingze Sun
Rui Gao
Dawei Zhang
Xin Guo
Jian Zhao
Research on the error averaging effect of linear feed systems for precision machine tool
Ain Shams Engineering Journal
Machine tools
Linear feed systems
Error averaging
Finite element simulation
title Research on the error averaging effect of linear feed systems for precision machine tool
title_full Research on the error averaging effect of linear feed systems for precision machine tool
title_fullStr Research on the error averaging effect of linear feed systems for precision machine tool
title_full_unstemmed Research on the error averaging effect of linear feed systems for precision machine tool
title_short Research on the error averaging effect of linear feed systems for precision machine tool
title_sort research on the error averaging effect of linear feed systems for precision machine tool
topic Machine tools
Linear feed systems
Error averaging
Finite element simulation
url http://www.sciencedirect.com/science/article/pii/S2090447924004829
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