Theoretical and Simulation Study of Suction Force in Wall-Climbing Cleaning Robots with Negative Pressure Adsorption

To address the frequent cleaning requirements of casting molds in bridge tower construction, a wall-climbing cleaning robot based on negative pressure adsorption is designed to safely and efficiently replace manual labor for cleaning tasks. The primary focus of this paper is the establishment of a t...

Full description

Saved in:
Bibliographic Details
Main Authors: Zheng Zhang, Shida Yang, Peixian Zhang, Chaobin Xu, Bazhou Li, Yang Li
Format: Article
Language:English
Published: MDPI AG 2024-12-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/15/1/80
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1841549466908229632
author Zheng Zhang
Shida Yang
Peixian Zhang
Chaobin Xu
Bazhou Li
Yang Li
author_facet Zheng Zhang
Shida Yang
Peixian Zhang
Chaobin Xu
Bazhou Li
Yang Li
author_sort Zheng Zhang
collection DOAJ
description To address the frequent cleaning requirements of casting molds in bridge tower construction, a wall-climbing cleaning robot based on negative pressure adsorption is designed to safely and efficiently replace manual labor for cleaning tasks. The primary focus of this paper is the establishment of a theoretical model for negative pressure adsorption, along with an analysis of potential adhesion hazards. Initially, the robot’s chassis was designed, followed by the development of a theoretical model for the rotational-flow suction unit that incorporates two critical parameters: the number of blades and their thickness. This model was validated through computational fluid dynamics (CFD) and experimental methods. The findings indicate that, with fewer blades, an increase in blade quantity significantly improves the distribution of nonlinear velocity in the z-plane, resulting in a substantial enhancement of suction force up to a certain limit. As the number of blades increases, the thickness of the blades primarily influences the volume of air within the rotating domain, thereby affecting the suction force; thinner blades are preferable. Moreover, this study reveals that square suction units provide greater suction force compared to circular ones, attributable to their superior negative pressure effect and larger adsorption area. The most critical adhesion risk identified is leakage at the edges of the suction unit.
format Article
id doaj-art-d70cf50554e64ed09125562598c651a9
institution Kabale University
issn 2076-3417
language English
publishDate 2024-12-01
publisher MDPI AG
record_format Article
series Applied Sciences
spelling doaj-art-d70cf50554e64ed09125562598c651a92025-01-10T13:14:22ZengMDPI AGApplied Sciences2076-34172024-12-011518010.3390/app15010080Theoretical and Simulation Study of Suction Force in Wall-Climbing Cleaning Robots with Negative Pressure AdsorptionZheng Zhang0Shida Yang1Peixian Zhang2Chaobin Xu3Bazhou Li4Yang Li5School of Mechanical Engineering, Hubei University of Technology, Wuhan 430068, ChinaSchool of Mechanical Engineering, Hubei University of Technology, Wuhan 430068, ChinaSchool of Mechanical Engineering, Hubei University of Technology, Wuhan 430068, ChinaSchool of Mechanical Engineering, Hubei University of Technology, Wuhan 430068, ChinaCCCC Wuhan Harbor Engineering Design & Research Co., Ltd., Wuhan 430034, ChinaCCCC Wuhan Harbor Engineering Design & Research Co., Ltd., Wuhan 430034, ChinaTo address the frequent cleaning requirements of casting molds in bridge tower construction, a wall-climbing cleaning robot based on negative pressure adsorption is designed to safely and efficiently replace manual labor for cleaning tasks. The primary focus of this paper is the establishment of a theoretical model for negative pressure adsorption, along with an analysis of potential adhesion hazards. Initially, the robot’s chassis was designed, followed by the development of a theoretical model for the rotational-flow suction unit that incorporates two critical parameters: the number of blades and their thickness. This model was validated through computational fluid dynamics (CFD) and experimental methods. The findings indicate that, with fewer blades, an increase in blade quantity significantly improves the distribution of nonlinear velocity in the z-plane, resulting in a substantial enhancement of suction force up to a certain limit. As the number of blades increases, the thickness of the blades primarily influences the volume of air within the rotating domain, thereby affecting the suction force; thinner blades are preferable. Moreover, this study reveals that square suction units provide greater suction force compared to circular ones, attributable to their superior negative pressure effect and larger adsorption area. The most critical adhesion risk identified is leakage at the edges of the suction unit.https://www.mdpi.com/2076-3417/15/1/80suction forcenegative-pressure adsorptionwall-climbing robotCFD
spellingShingle Zheng Zhang
Shida Yang
Peixian Zhang
Chaobin Xu
Bazhou Li
Yang Li
Theoretical and Simulation Study of Suction Force in Wall-Climbing Cleaning Robots with Negative Pressure Adsorption
Applied Sciences
suction force
negative-pressure adsorption
wall-climbing robot
CFD
title Theoretical and Simulation Study of Suction Force in Wall-Climbing Cleaning Robots with Negative Pressure Adsorption
title_full Theoretical and Simulation Study of Suction Force in Wall-Climbing Cleaning Robots with Negative Pressure Adsorption
title_fullStr Theoretical and Simulation Study of Suction Force in Wall-Climbing Cleaning Robots with Negative Pressure Adsorption
title_full_unstemmed Theoretical and Simulation Study of Suction Force in Wall-Climbing Cleaning Robots with Negative Pressure Adsorption
title_short Theoretical and Simulation Study of Suction Force in Wall-Climbing Cleaning Robots with Negative Pressure Adsorption
title_sort theoretical and simulation study of suction force in wall climbing cleaning robots with negative pressure adsorption
topic suction force
negative-pressure adsorption
wall-climbing robot
CFD
url https://www.mdpi.com/2076-3417/15/1/80
work_keys_str_mv AT zhengzhang theoreticalandsimulationstudyofsuctionforceinwallclimbingcleaningrobotswithnegativepressureadsorption
AT shidayang theoreticalandsimulationstudyofsuctionforceinwallclimbingcleaningrobotswithnegativepressureadsorption
AT peixianzhang theoreticalandsimulationstudyofsuctionforceinwallclimbingcleaningrobotswithnegativepressureadsorption
AT chaobinxu theoreticalandsimulationstudyofsuctionforceinwallclimbingcleaningrobotswithnegativepressureadsorption
AT bazhouli theoreticalandsimulationstudyofsuctionforceinwallclimbingcleaningrobotswithnegativepressureadsorption
AT yangli theoreticalandsimulationstudyofsuctionforceinwallclimbingcleaningrobotswithnegativepressureadsorption