Ultra-stable low-coordinated PtSA/CeZrO2 ordered macroporous structure integrated industrial-scale monolithic catalysts for high-temperature oxidation
Abstract Platinum-group metals (Pt) commonly used in thermal catalytic processes often suffer from catalyst deactivation, such as Pt sintering, Pt overoxidation, and Pt loss under high-temperature conditions. To address these, we present a novel PtSA/CeZrO2 catalyst, featuring isolated Pt single ato...
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| Main Authors: | , , , , , , , , , , , , |
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| Format: | Article |
| Language: | English |
| Published: |
Nature Portfolio
2025-08-01
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| Series: | Nature Communications |
| Online Access: | https://doi.org/10.1038/s41467-025-63112-y |
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| Summary: | Abstract Platinum-group metals (Pt) commonly used in thermal catalytic processes often suffer from catalyst deactivation, such as Pt sintering, Pt overoxidation, and Pt loss under high-temperature conditions. To address these, we present a novel PtSA/CeZrO2 catalyst, featuring isolated Pt single atoms (PtSA) on a Ce0.8Zr0.2O2 support with an ordered macroporous (OM) structure. Firstly, Zr-stabilized dynamic low-coordinated PtSA releases more free d-electrons by reducing Pt-O bond occupation, thereby preserving peroxide activity at high temperatures and enhancing propane C–H activation. Additionally, the OM structure prevents Pt loss and reduces Pt loading to 0.4 gPt/L, compared with 0.9 gPt/L in commercial diesel oxidation catalysts. As a result, the PtSA/CeZrO2 maintains 92% conversion at 450 °C even after 50 h aging at 800 °C with 10 vol.% H2O. Finally, the catalyst is integrated into a 3.4-liter commercial cordierite monolith for developing and scaling robust catalytic converters. |
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| ISSN: | 2041-1723 |