RESEARCH ON DYNAMIC CHARACTERISTICS DURING MILLING OF THIN-WALLED PARTS BASED ON MAGNETO RHEOLOGICAL DAMPING FIXTURE (MT)

Additive thin-walled parts have the characteristics of complex features and weak rigidity, which are prone to processing chatter vibration during the subsequent local feature milling and finishing. Therefore, this paper designed an electromagnetic magnetorheological damping fixture to semi-actively...

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Main Authors: JIANG XiaoHui, YANG Ning, HE ShiRong, LIU Xiao
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Strength 2023-01-01
Series:Jixie qiangdu
Subjects:
Online Access:http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2023.05.010
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author JIANG XiaoHui
YANG Ning
HE ShiRong
LIU Xiao
author_facet JIANG XiaoHui
YANG Ning
HE ShiRong
LIU Xiao
author_sort JIANG XiaoHui
collection DOAJ
description Additive thin-walled parts have the characteristics of complex features and weak rigidity, which are prone to processing chatter vibration during the subsequent local feature milling and finishing. Therefore, this paper designed an electromagnetic magnetorheological damping fixture to semi-actively suppress processing vibration and improve processing quality. By simplifying the thin-walled part of the additive into a rectangular thin plate, considering the magneto-rheological fluid(MRF) excitation solidification damping characteristics, using the mode superposition method, the dynamic response model of the milling of the thin-walled part under the change of the magnetic induction intensity was obtained, and the fixture-workpiece system milling. The maximum error between the predicted value of dynamic response and the measured value is 21.4%. The feasibility and effectiveness of the method were verified through modal hammer percussion experiments and milling experiments, and the matching relationship between milling force, process parameters and magnetic induction intensity was fitted. Finally, the processing quality test of the typical samples was carried out. The processing flatness and roughness are increased by 80.0% and 80.3% respectively. The electromagnetic magneto-rheological damping fixture can effectively suppress the milling chatter, improve the processing stability of thin-walled parts, and improve the surface processing of the workpiece quality.
format Article
id doaj-art-d3ba836c6d754fa7be4fb49433fc650e
institution Kabale University
issn 1001-9669
language zho
publishDate 2023-01-01
publisher Editorial Office of Journal of Mechanical Strength
record_format Article
series Jixie qiangdu
spelling doaj-art-d3ba836c6d754fa7be4fb49433fc650e2025-01-15T02:44:26ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692023-01-011081108944026267RESEARCH ON DYNAMIC CHARACTERISTICS DURING MILLING OF THIN-WALLED PARTS BASED ON MAGNETO RHEOLOGICAL DAMPING FIXTURE (MT)JIANG XiaoHuiYANG NingHE ShiRongLIU XiaoAdditive thin-walled parts have the characteristics of complex features and weak rigidity, which are prone to processing chatter vibration during the subsequent local feature milling and finishing. Therefore, this paper designed an electromagnetic magnetorheological damping fixture to semi-actively suppress processing vibration and improve processing quality. By simplifying the thin-walled part of the additive into a rectangular thin plate, considering the magneto-rheological fluid(MRF) excitation solidification damping characteristics, using the mode superposition method, the dynamic response model of the milling of the thin-walled part under the change of the magnetic induction intensity was obtained, and the fixture-workpiece system milling. The maximum error between the predicted value of dynamic response and the measured value is 21.4%. The feasibility and effectiveness of the method were verified through modal hammer percussion experiments and milling experiments, and the matching relationship between milling force, process parameters and magnetic induction intensity was fitted. Finally, the processing quality test of the typical samples was carried out. The processing flatness and roughness are increased by 80.0% and 80.3% respectively. The electromagnetic magneto-rheological damping fixture can effectively suppress the milling chatter, improve the processing stability of thin-walled parts, and improve the surface processing of the workpiece quality.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2023.05.010Additive thin-walled partFlutter suppressionDynamic responseElectromagnetic magneto rheological damping fixtureMilling
spellingShingle JIANG XiaoHui
YANG Ning
HE ShiRong
LIU Xiao
RESEARCH ON DYNAMIC CHARACTERISTICS DURING MILLING OF THIN-WALLED PARTS BASED ON MAGNETO RHEOLOGICAL DAMPING FIXTURE (MT)
Jixie qiangdu
Additive thin-walled part
Flutter suppression
Dynamic response
Electromagnetic magneto rheological damping fixture
Milling
title RESEARCH ON DYNAMIC CHARACTERISTICS DURING MILLING OF THIN-WALLED PARTS BASED ON MAGNETO RHEOLOGICAL DAMPING FIXTURE (MT)
title_full RESEARCH ON DYNAMIC CHARACTERISTICS DURING MILLING OF THIN-WALLED PARTS BASED ON MAGNETO RHEOLOGICAL DAMPING FIXTURE (MT)
title_fullStr RESEARCH ON DYNAMIC CHARACTERISTICS DURING MILLING OF THIN-WALLED PARTS BASED ON MAGNETO RHEOLOGICAL DAMPING FIXTURE (MT)
title_full_unstemmed RESEARCH ON DYNAMIC CHARACTERISTICS DURING MILLING OF THIN-WALLED PARTS BASED ON MAGNETO RHEOLOGICAL DAMPING FIXTURE (MT)
title_short RESEARCH ON DYNAMIC CHARACTERISTICS DURING MILLING OF THIN-WALLED PARTS BASED ON MAGNETO RHEOLOGICAL DAMPING FIXTURE (MT)
title_sort research on dynamic characteristics during milling of thin walled parts based on magneto rheological damping fixture mt
topic Additive thin-walled part
Flutter suppression
Dynamic response
Electromagnetic magneto rheological damping fixture
Milling
url http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2023.05.010
work_keys_str_mv AT jiangxiaohui researchondynamiccharacteristicsduringmillingofthinwalledpartsbasedonmagnetorheologicaldampingfixturemt
AT yangning researchondynamiccharacteristicsduringmillingofthinwalledpartsbasedonmagnetorheologicaldampingfixturemt
AT heshirong researchondynamiccharacteristicsduringmillingofthinwalledpartsbasedonmagnetorheologicaldampingfixturemt
AT liuxiao researchondynamiccharacteristicsduringmillingofthinwalledpartsbasedonmagnetorheologicaldampingfixturemt