Review of experience in the construction of NPP using modular structures with external sheet reinforcement

Introduction. To increase the competitiveness of domestic NPP projects, it is necessary to reduce the construction time to 36 months. One of the ways to solve this problem is industrialization of the construction process, which uses prefabricated elements in the form of volumetric units with sheet s...

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Main Authors: D. N. Korotkikh, O. A. Kornev, V. V. Belov, A. S. Silantiev, D. E. Kapustin
Format: Article
Language:English
Published: Moscow State University of Civil Engineering (MGSU) 2024-10-01
Series:Vestnik MGSU
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Online Access:https://www.vestnikmgsu.ru/jour/article/view/402
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author D. N. Korotkikh
O. A. Kornev
V. V. Belov
A. S. Silantiev
D. E. Kapustin
author_facet D. N. Korotkikh
O. A. Kornev
V. V. Belov
A. S. Silantiev
D. E. Kapustin
author_sort D. N. Korotkikh
collection DOAJ
description Introduction. To increase the competitiveness of domestic NPP projects, it is necessary to reduce the construction time to 36 months. One of the ways to solve this problem is industrialization of the construction process, which uses prefabricated elements in the form of volumetric units with sheet steel cladding. The paper reviews open sources of information on the experience of erecting nuclear power plants using modular reinforced concrete structures with external sheet reinforcement. The following projects were considered: AR-1000 by Westinghouse (USA) and ATS-1000 (SNERDI).Materials and methods. On the basis of analysis, generalization and systematization of information obtained from open sources, the authors reviewed the practical experience of application of structures with external sheet reinforcement in the construction of NPP (under the AP-1000 and CAP-1000 projects) at the following facilities: Sanmen, Haiyang, Xudabao and Lianjiang (China), V.C. Summer and Vogle (USA).Results. The main method of erection in the implementation of NPP projects using modular reinforced concrete structures with external sheet reinforcement was the erection of extra-large units using the open-top technology. The use of such technology imposes higher requirements to the design documentation, manufacturing of unit modules requires strict control of logistic risks. Lack of quality control methods for compaction of monolithic concrete placed in the structure increases the requirements to the quality of concrete mixtures and technology of their placement.Conclusions. In general, the technology of modular construction using reinforced concrete structures with external sheet reinforcement allows to significantly reduce labor costs of erecting structures directly on the construction site. However, based on the results of analyzing the experience of implementation of AR-1000 and SAR-1000 design solutions, it was found that additional logistical risks and risks of ensuring the quality of monolithic concrete placement arise when implementing this technology.
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institution Kabale University
issn 1997-0935
2304-6600
language English
publishDate 2024-10-01
publisher Moscow State University of Civil Engineering (MGSU)
record_format Article
series Vestnik MGSU
spelling doaj-art-d358321f3fd044e69382947b63ddb7d82025-01-09T08:22:50ZengMoscow State University of Civil Engineering (MGSU)Vestnik MGSU1997-09352304-66002024-10-0119101696171210.22227/1997-0935.2024.10.1696-1712186Review of experience in the construction of NPP using modular structures with external sheet reinforcementD. N. Korotkikh0O. A. Kornev1V. V. Belov2A. S. Silantiev3D. E. Kapustin4Orgenergostroy Institute (OES); Moscow State University of Civil Engineering (National Research University) (MGSU)Moscow State University of Civil Engineering (National Research University) (MGSU)Moscow State University of Civil Engineering (National Research University) (MGSU)Moscow State University of Civil Engineering (National Research University) (MGSU)Moscow State University of Civil Engineering (National Research University) (MGSU)Introduction. To increase the competitiveness of domestic NPP projects, it is necessary to reduce the construction time to 36 months. One of the ways to solve this problem is industrialization of the construction process, which uses prefabricated elements in the form of volumetric units with sheet steel cladding. The paper reviews open sources of information on the experience of erecting nuclear power plants using modular reinforced concrete structures with external sheet reinforcement. The following projects were considered: AR-1000 by Westinghouse (USA) and ATS-1000 (SNERDI).Materials and methods. On the basis of analysis, generalization and systematization of information obtained from open sources, the authors reviewed the practical experience of application of structures with external sheet reinforcement in the construction of NPP (under the AP-1000 and CAP-1000 projects) at the following facilities: Sanmen, Haiyang, Xudabao and Lianjiang (China), V.C. Summer and Vogle (USA).Results. The main method of erection in the implementation of NPP projects using modular reinforced concrete structures with external sheet reinforcement was the erection of extra-large units using the open-top technology. The use of such technology imposes higher requirements to the design documentation, manufacturing of unit modules requires strict control of logistic risks. Lack of quality control methods for compaction of monolithic concrete placed in the structure increases the requirements to the quality of concrete mixtures and technology of their placement.Conclusions. In general, the technology of modular construction using reinforced concrete structures with external sheet reinforcement allows to significantly reduce labor costs of erecting structures directly on the construction site. However, based on the results of analyzing the experience of implementation of AR-1000 and SAR-1000 design solutions, it was found that additional logistical risks and risks of ensuring the quality of monolithic concrete placement arise when implementing this technology.https://www.vestnikmgsu.ru/jour/article/view/402large unit assemblystructures with external sheet reinforcementnuclear power plantsap-1000 projectcap-1000 projectmodular structures of nuclear power plantsfabrication and consolidation of structural unitsapr-1400 projectexperience in erection of special npp structures
spellingShingle D. N. Korotkikh
O. A. Kornev
V. V. Belov
A. S. Silantiev
D. E. Kapustin
Review of experience in the construction of NPP using modular structures with external sheet reinforcement
Vestnik MGSU
large unit assembly
structures with external sheet reinforcement
nuclear power plants
ap-1000 project
cap-1000 project
modular structures of nuclear power plants
fabrication and consolidation of structural units
apr-1400 project
experience in erection of special npp structures
title Review of experience in the construction of NPP using modular structures with external sheet reinforcement
title_full Review of experience in the construction of NPP using modular structures with external sheet reinforcement
title_fullStr Review of experience in the construction of NPP using modular structures with external sheet reinforcement
title_full_unstemmed Review of experience in the construction of NPP using modular structures with external sheet reinforcement
title_short Review of experience in the construction of NPP using modular structures with external sheet reinforcement
title_sort review of experience in the construction of npp using modular structures with external sheet reinforcement
topic large unit assembly
structures with external sheet reinforcement
nuclear power plants
ap-1000 project
cap-1000 project
modular structures of nuclear power plants
fabrication and consolidation of structural units
apr-1400 project
experience in erection of special npp structures
url https://www.vestnikmgsu.ru/jour/article/view/402
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AT oakornev reviewofexperienceintheconstructionofnppusingmodularstructureswithexternalsheetreinforcement
AT vvbelov reviewofexperienceintheconstructionofnppusingmodularstructureswithexternalsheetreinforcement
AT assilantiev reviewofexperienceintheconstructionofnppusingmodularstructureswithexternalsheetreinforcement
AT dekapustin reviewofexperienceintheconstructionofnppusingmodularstructureswithexternalsheetreinforcement