Properties characterization and microstructural analysis of alkali-activated solid waste-based materials with sawdust and wastewater integration.

Construction materials are significantly exposed to ecological hazards due to the presence of hazardous chemical constituents found in industrial and agricultural solid wastes. This study aims to investigate the use of sawdust particles (SDPs) and sawdust wastewater (SDW) in alkali-activated composi...

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Main Authors: Liang Li, Xianhui Zhao, Haoyu Wang, Jianran Cao, Xian-En Zhao
Format: Article
Language:English
Published: Public Library of Science (PLoS) 2025-01-01
Series:PLoS ONE
Online Access:https://doi.org/10.1371/journal.pone.0313413
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author Liang Li
Xianhui Zhao
Haoyu Wang
Jianran Cao
Xian-En Zhao
author_facet Liang Li
Xianhui Zhao
Haoyu Wang
Jianran Cao
Xian-En Zhao
author_sort Liang Li
collection DOAJ
description Construction materials are significantly exposed to ecological hazards due to the presence of hazardous chemical constituents found in industrial and agricultural solid wastes. This study aims to investigate the use of sawdust particles (SDPs) and sawdust wastewater (SDW) in alkali-activated composites (AACs) made from a mixture of different silicon-aluminum-based solid wastes (slag powder-SP, red mud-RM, fly ash-FA, and carbide slag-CS). The study examines the impact of SDP content, treated duration of SDPs, and SDW content on both fresh and hardened properties of the AACs, including electrical conductivity, fluidity, density, flexural and compressive strengths, and drying shrinkage. The study also analyzes the microstructures and product compositions of the AACs influenced by SDW through a comprehensive analysis of microstructures and product compositions by using XRD, SEM-EDS, and FTIR. The results show that treating SDPs with a 2.5 mol/L NaOH solution for 12 hours decreases the fluidity and electrical conductivity of the AACs but improves their flexural and compressive strengths. Additionally, in the synthesis of a composite material incorporating binder materials SP, RM, and FA in a mass ratio of 10:3:18, a 2.0 mol/L NaOH solution is employed. The liquid-to-solid ratio is maintained at 20:31, and the sand-to-binder ratio is set at 3:1. The substitution of 12.28% SDW to NaOH solution improves the resistance to drying shrinkage and long-term mechanical strength development of the AACs. Interestingly, the addition of SDW does not affect the product compositions due to the generation and decomposition of organic acid salts from organic impurities in the acidic SDW during long-term curing at room temperature. These findings provide valuable insights for the sustainable recycling of bioresources and solid wastes containing silicon-aluminum in construction materials.
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spelling doaj-art-d32d2f37bef34fe2928fdcd29b1ff52d2025-01-08T05:31:39ZengPublic Library of Science (PLoS)PLoS ONE1932-62032025-01-01201e031341310.1371/journal.pone.0313413Properties characterization and microstructural analysis of alkali-activated solid waste-based materials with sawdust and wastewater integration.Liang LiXianhui ZhaoHaoyu WangJianran CaoXian-En ZhaoConstruction materials are significantly exposed to ecological hazards due to the presence of hazardous chemical constituents found in industrial and agricultural solid wastes. This study aims to investigate the use of sawdust particles (SDPs) and sawdust wastewater (SDW) in alkali-activated composites (AACs) made from a mixture of different silicon-aluminum-based solid wastes (slag powder-SP, red mud-RM, fly ash-FA, and carbide slag-CS). The study examines the impact of SDP content, treated duration of SDPs, and SDW content on both fresh and hardened properties of the AACs, including electrical conductivity, fluidity, density, flexural and compressive strengths, and drying shrinkage. The study also analyzes the microstructures and product compositions of the AACs influenced by SDW through a comprehensive analysis of microstructures and product compositions by using XRD, SEM-EDS, and FTIR. The results show that treating SDPs with a 2.5 mol/L NaOH solution for 12 hours decreases the fluidity and electrical conductivity of the AACs but improves their flexural and compressive strengths. Additionally, in the synthesis of a composite material incorporating binder materials SP, RM, and FA in a mass ratio of 10:3:18, a 2.0 mol/L NaOH solution is employed. The liquid-to-solid ratio is maintained at 20:31, and the sand-to-binder ratio is set at 3:1. The substitution of 12.28% SDW to NaOH solution improves the resistance to drying shrinkage and long-term mechanical strength development of the AACs. Interestingly, the addition of SDW does not affect the product compositions due to the generation and decomposition of organic acid salts from organic impurities in the acidic SDW during long-term curing at room temperature. These findings provide valuable insights for the sustainable recycling of bioresources and solid wastes containing silicon-aluminum in construction materials.https://doi.org/10.1371/journal.pone.0313413
spellingShingle Liang Li
Xianhui Zhao
Haoyu Wang
Jianran Cao
Xian-En Zhao
Properties characterization and microstructural analysis of alkali-activated solid waste-based materials with sawdust and wastewater integration.
PLoS ONE
title Properties characterization and microstructural analysis of alkali-activated solid waste-based materials with sawdust and wastewater integration.
title_full Properties characterization and microstructural analysis of alkali-activated solid waste-based materials with sawdust and wastewater integration.
title_fullStr Properties characterization and microstructural analysis of alkali-activated solid waste-based materials with sawdust and wastewater integration.
title_full_unstemmed Properties characterization and microstructural analysis of alkali-activated solid waste-based materials with sawdust and wastewater integration.
title_short Properties characterization and microstructural analysis of alkali-activated solid waste-based materials with sawdust and wastewater integration.
title_sort properties characterization and microstructural analysis of alkali activated solid waste based materials with sawdust and wastewater integration
url https://doi.org/10.1371/journal.pone.0313413
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AT haoyuwang propertiescharacterizationandmicrostructuralanalysisofalkaliactivatedsolidwastebasedmaterialswithsawdustandwastewaterintegration
AT jianrancao propertiescharacterizationandmicrostructuralanalysisofalkaliactivatedsolidwastebasedmaterialswithsawdustandwastewaterintegration
AT xianenzhao propertiescharacterizationandmicrostructuralanalysisofalkaliactivatedsolidwastebasedmaterialswithsawdustandwastewaterintegration