Design Maintenance System on Mixer Machine to Prevent the Breakdown Using Reliability Centered Maintenance
Equipment, machinery, and labor are fundamental assets of an organization. Therefore, companies must have an appropriate and scheduled maintenance system. However, many manufacturing companies neglect maintenance, leading to frequent machine breakdowns that can result in machine downtime and financi...
Saved in:
| Main Authors: | , , , |
|---|---|
| Format: | Article |
| Language: | English |
| Published: |
UIN Sunan Kalijaga, Faculty of Science and Technology, Industrial Engineering Department
2024-08-01
|
| Series: | Journal of Industrial Engineering and Halal Industries |
| Subjects: | |
| Online Access: | https://ejournal.uin-suka.ac.id/saintek/JIEHIS/article/view/4695 |
| Tags: |
Add Tag
No Tags, Be the first to tag this record!
|
| _version_ | 1841558798336000000 |
|---|---|
| author | Budhi Santri Kusuma Mhd. Ardian Syahputra Roaida Yanti Dede Ibrahim Muthawali |
| author_facet | Budhi Santri Kusuma Mhd. Ardian Syahputra Roaida Yanti Dede Ibrahim Muthawali |
| author_sort | Budhi Santri Kusuma |
| collection | DOAJ |
| description | Equipment, machinery, and labor are fundamental assets of an organization. Therefore, companies must have an appropriate and scheduled maintenance system. However, many manufacturing companies neglect maintenance, leading to frequent machine breakdowns that can result in machine downtime and financial losses. This research aims to determine the machine maintenance interval and the types of actions to be taken. The method employed is Reliability Centered Maintenance with the Failure Mode and Effect Analysis approach to identify failure patterns in a system and formulate the best strategies for designing a maintenance system. The results indicate that the CS-20 Type B mixer is the most critical machine, which can significantly reduce the company's production output due to machine downtime during the repair process. Based on the Reliability Maintenance method, the maintenance interval for components with potential failures is 273.17 hours for the bearing component, experiencing breakdowns three times with the highest damage occurrence within one year. |
| format | Article |
| id | doaj-art-d2671327fc3c43d894912f03dc4d2a44 |
| institution | Kabale University |
| issn | 2722-8150 2722-8142 |
| language | English |
| publishDate | 2024-08-01 |
| publisher | UIN Sunan Kalijaga, Faculty of Science and Technology, Industrial Engineering Department |
| record_format | Article |
| series | Journal of Industrial Engineering and Halal Industries |
| spelling | doaj-art-d2671327fc3c43d894912f03dc4d2a442025-01-06T05:54:18ZengUIN Sunan Kalijaga, Faculty of Science and Technology, Industrial Engineering DepartmentJournal of Industrial Engineering and Halal Industries2722-81502722-81422024-08-0141475410.14421/jiehis.46954319Design Maintenance System on Mixer Machine to Prevent the Breakdown Using Reliability Centered MaintenanceBudhi Santri Kusuma0Mhd. Ardian Syahputra1Roaida Yanti2Dede Ibrahim Muthawali3Universitas Medan AreaUniversitas Medan AreaUniversitas Islam IndonesiaUniversitas Sumatera UtaraEquipment, machinery, and labor are fundamental assets of an organization. Therefore, companies must have an appropriate and scheduled maintenance system. However, many manufacturing companies neglect maintenance, leading to frequent machine breakdowns that can result in machine downtime and financial losses. This research aims to determine the machine maintenance interval and the types of actions to be taken. The method employed is Reliability Centered Maintenance with the Failure Mode and Effect Analysis approach to identify failure patterns in a system and formulate the best strategies for designing a maintenance system. The results indicate that the CS-20 Type B mixer is the most critical machine, which can significantly reduce the company's production output due to machine downtime during the repair process. Based on the Reliability Maintenance method, the maintenance interval for components with potential failures is 273.17 hours for the bearing component, experiencing breakdowns three times with the highest damage occurrence within one year.https://ejournal.uin-suka.ac.id/saintek/JIEHIS/article/view/4695fmeamachine maintenancercm |
| spellingShingle | Budhi Santri Kusuma Mhd. Ardian Syahputra Roaida Yanti Dede Ibrahim Muthawali Design Maintenance System on Mixer Machine to Prevent the Breakdown Using Reliability Centered Maintenance Journal of Industrial Engineering and Halal Industries fmea machine maintenance rcm |
| title | Design Maintenance System on Mixer Machine to Prevent the Breakdown Using Reliability Centered Maintenance |
| title_full | Design Maintenance System on Mixer Machine to Prevent the Breakdown Using Reliability Centered Maintenance |
| title_fullStr | Design Maintenance System on Mixer Machine to Prevent the Breakdown Using Reliability Centered Maintenance |
| title_full_unstemmed | Design Maintenance System on Mixer Machine to Prevent the Breakdown Using Reliability Centered Maintenance |
| title_short | Design Maintenance System on Mixer Machine to Prevent the Breakdown Using Reliability Centered Maintenance |
| title_sort | design maintenance system on mixer machine to prevent the breakdown using reliability centered maintenance |
| topic | fmea machine maintenance rcm |
| url | https://ejournal.uin-suka.ac.id/saintek/JIEHIS/article/view/4695 |
| work_keys_str_mv | AT budhisantrikusuma designmaintenancesystemonmixermachinetopreventthebreakdownusingreliabilitycenteredmaintenance AT mhdardiansyahputra designmaintenancesystemonmixermachinetopreventthebreakdownusingreliabilitycenteredmaintenance AT roaidayanti designmaintenancesystemonmixermachinetopreventthebreakdownusingreliabilitycenteredmaintenance AT dedeibrahimmuthawali designmaintenancesystemonmixermachinetopreventthebreakdownusingreliabilitycenteredmaintenance |