Scaling up production of cephalosporin C by Acremonium chrysogenum W42-I in a fermenter using submerged fermentation

Abstract Cephalosporins presently stand as the most extensively utilized antibiotic in clinical settings. Acremonium (A.) chrysogenum is the main strain used in the manufacturing of cephalosporin C (CPC), which offers distinct advantages, including a wide-ranging antibacterial spectrum and powerful...

Full description

Saved in:
Bibliographic Details
Main Authors: Asmaa A. Ibrahim, Ghadir S. El-Housseiny, Khaled M. Aboshanab, Ansgar Stratmann, Mahmoud A. Yassien, Nadia A. Hassouna
Format: Article
Language:English
Published: SpringerOpen 2024-11-01
Series:AMB Express
Subjects:
Online Access:https://doi.org/10.1186/s13568-024-01778-1
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1846171625790111744
author Asmaa A. Ibrahim
Ghadir S. El-Housseiny
Khaled M. Aboshanab
Ansgar Stratmann
Mahmoud A. Yassien
Nadia A. Hassouna
author_facet Asmaa A. Ibrahim
Ghadir S. El-Housseiny
Khaled M. Aboshanab
Ansgar Stratmann
Mahmoud A. Yassien
Nadia A. Hassouna
author_sort Asmaa A. Ibrahim
collection DOAJ
description Abstract Cephalosporins presently stand as the most extensively utilized antibiotic in clinical settings. Acremonium (A.) chrysogenum is the main strain used in the manufacturing of cephalosporin C (CPC), which offers distinct advantages, including a wide-ranging antibacterial spectrum and powerful antibacterial efficacy. Our study aimed to determine the optimal conditions for scaling up the production of CPC from A. chrysogenum W42-I starting with the optimized conditions on the shake flask level obtained from our previous study and utilizing the optimized media (CPC2). The results indicated that an inoculum size equivalent to 1% v/v, aeration at 1 vvm, and an agitation rate of 400 rpm, with controlled pH at 4, were the most favorable conditions for the CPC production using a laboratory fermentor (14 L). The concentration of generated CPC was assessed using two standard curves obtained from agar well diffusion and high-performance liquid chromatography (HPLC). These optimized conditions resulted in a production of 399.52 µg/mL showing a significant increase of approximately 3.4 folds when compared to the unoptimized fermentation run. In conclusion, our findings demonstrated a more favorable time course for CPC production in the fermentor compared to that in the shake flask. Notably, there was a two-fold increase in production within the first three days. Fortunately, the fermentor achieved a noteworthy increase in output, generating 1.598 gm of the CPC within 4 L.
format Article
id doaj-art-d004f5bbf5e64ab5a535ba9e29e6d67d
institution Kabale University
issn 2191-0855
language English
publishDate 2024-11-01
publisher SpringerOpen
record_format Article
series AMB Express
spelling doaj-art-d004f5bbf5e64ab5a535ba9e29e6d67d2024-11-10T12:43:43ZengSpringerOpenAMB Express2191-08552024-11-0114111210.1186/s13568-024-01778-1Scaling up production of cephalosporin C by Acremonium chrysogenum W42-I in a fermenter using submerged fermentationAsmaa A. Ibrahim0Ghadir S. El-Housseiny1Khaled M. Aboshanab2Ansgar Stratmann3Mahmoud A. Yassien4Nadia A. Hassouna5Department of Microbiology and Immunology, Faculty of Pharmacy, Ain Shams UniversityDepartment of Microbiology and Immunology, Faculty of Pharmacy, Ain Shams UniversityDepartment of Microbiology and Immunology, Faculty of Pharmacy, Ain Shams UniversityW42 Industrial Biotechnology GmbHDepartment of Microbiology and Immunology, Faculty of Pharmacy, Ain Shams UniversityDepartment of Microbiology and Immunology, Faculty of Pharmacy, Ain Shams UniversityAbstract Cephalosporins presently stand as the most extensively utilized antibiotic in clinical settings. Acremonium (A.) chrysogenum is the main strain used in the manufacturing of cephalosporin C (CPC), which offers distinct advantages, including a wide-ranging antibacterial spectrum and powerful antibacterial efficacy. Our study aimed to determine the optimal conditions for scaling up the production of CPC from A. chrysogenum W42-I starting with the optimized conditions on the shake flask level obtained from our previous study and utilizing the optimized media (CPC2). The results indicated that an inoculum size equivalent to 1% v/v, aeration at 1 vvm, and an agitation rate of 400 rpm, with controlled pH at 4, were the most favorable conditions for the CPC production using a laboratory fermentor (14 L). The concentration of generated CPC was assessed using two standard curves obtained from agar well diffusion and high-performance liquid chromatography (HPLC). These optimized conditions resulted in a production of 399.52 µg/mL showing a significant increase of approximately 3.4 folds when compared to the unoptimized fermentation run. In conclusion, our findings demonstrated a more favorable time course for CPC production in the fermentor compared to that in the shake flask. Notably, there was a two-fold increase in production within the first three days. Fortunately, the fermentor achieved a noteworthy increase in output, generating 1.598 gm of the CPC within 4 L.https://doi.org/10.1186/s13568-024-01778-1Cephalosporin CScaling upFermentorAcremonium chrysogenum
spellingShingle Asmaa A. Ibrahim
Ghadir S. El-Housseiny
Khaled M. Aboshanab
Ansgar Stratmann
Mahmoud A. Yassien
Nadia A. Hassouna
Scaling up production of cephalosporin C by Acremonium chrysogenum W42-I in a fermenter using submerged fermentation
AMB Express
Cephalosporin C
Scaling up
Fermentor
Acremonium chrysogenum
title Scaling up production of cephalosporin C by Acremonium chrysogenum W42-I in a fermenter using submerged fermentation
title_full Scaling up production of cephalosporin C by Acremonium chrysogenum W42-I in a fermenter using submerged fermentation
title_fullStr Scaling up production of cephalosporin C by Acremonium chrysogenum W42-I in a fermenter using submerged fermentation
title_full_unstemmed Scaling up production of cephalosporin C by Acremonium chrysogenum W42-I in a fermenter using submerged fermentation
title_short Scaling up production of cephalosporin C by Acremonium chrysogenum W42-I in a fermenter using submerged fermentation
title_sort scaling up production of cephalosporin c by acremonium chrysogenum w42 i in a fermenter using submerged fermentation
topic Cephalosporin C
Scaling up
Fermentor
Acremonium chrysogenum
url https://doi.org/10.1186/s13568-024-01778-1
work_keys_str_mv AT asmaaaibrahim scalingupproductionofcephalosporincbyacremoniumchrysogenumw42iinafermenterusingsubmergedfermentation
AT ghadirselhousseiny scalingupproductionofcephalosporincbyacremoniumchrysogenumw42iinafermenterusingsubmergedfermentation
AT khaledmaboshanab scalingupproductionofcephalosporincbyacremoniumchrysogenumw42iinafermenterusingsubmergedfermentation
AT ansgarstratmann scalingupproductionofcephalosporincbyacremoniumchrysogenumw42iinafermenterusingsubmergedfermentation
AT mahmoudayassien scalingupproductionofcephalosporincbyacremoniumchrysogenumw42iinafermenterusingsubmergedfermentation
AT nadiaahassouna scalingupproductionofcephalosporincbyacremoniumchrysogenumw42iinafermenterusingsubmergedfermentation