Adding zeolite to multi-component fine-grain concrete used for 3D construction printing

Introduction. Requirements, applied to materials used for 3D construction printing, can be met by adding modifiers at the stage of designing fine-grained concrete compositions. Natural zeolites can be considered highly effective finely dispersed additives capable of adjusting properties of concrete...

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Main Authors: A. D. Kogai, A. V. Puzatova, M. A. Dmitrieva, V. N. Leitsin
Format: Article
Language:English
Published: Moscow State University of Civil Engineering (MGSU) 2024-07-01
Series:Vestnik MGSU
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Online Access:https://www.vestnikmgsu.ru/jour/article/view/311
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author A. D. Kogai
A. V. Puzatova
M. A. Dmitrieva
V. N. Leitsin
author_facet A. D. Kogai
A. V. Puzatova
M. A. Dmitrieva
V. N. Leitsin
author_sort A. D. Kogai
collection DOAJ
description Introduction. Requirements, applied to materials used for 3D construction printing, can be met by adding modifiers at the stage of designing fine-grained concrete compositions. Natural zeolites can be considered highly effective finely dispersed additives capable of adjusting properties of concrete mixtures, that are particularly relevant for remote development areas having deposits of this mineral raw material.Materials and methods. Research works and experimental data are reviewed to analyze the use of zeolites as a mineral additive in construction. Zeolites can partially, to different extents, replace cement in concrete to optimally meet the requirements of construction 3D printing. The setting time, the density and the dynamic shear stress of various compositions of concrete mixtures, as well as the density, ultimate compressive and bending strength values were determined for mature concrete. Results of strength and calorimetric testing were used to evaluate the activity of zeolite.Results. The best performance was demonstrated by the specimens with 5–15 % zeolite content by the cement weight. The information is provided about the time it takes for the density of concrete mixture to become critical to ensure its suitability for a 3D printer, which is reduced by 60 to 80 minutes for compositions with the 5–15 % zeolite content compared to the controlling composition, provided that and the mixture suitability period can be optimized by choosing the concentration of zeolite. The initial density of the concrete mixture, evaluated using the Vicat cone penetrometer, did not demonstrate any great changes when the share of zeolite was increased.Conclusions. Zeolite improves mechanical characteristics of fine-grained concrete and adjusts the setting time depending on the concentration of the mineral filler. Hence, zeolite can be considered as an effective component of concretes suitable for additive technologies.
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spelling doaj-art-cfcbbe436a574cf6b6ab1b817bb1ec372025-01-09T08:22:50ZengMoscow State University of Civil Engineering (MGSU)Vestnik MGSU1997-09352304-66002024-07-011971125113710.22227/1997-0935.2024.7.1125-1137144Adding zeolite to multi-component fine-grain concrete used for 3D construction printingA. D. Kogai0A. V. Puzatova1M. A. Dmitrieva2V. N. Leitsin3Immanuel Kant Baltic Federal UniversityImmanuel Kant Baltic Federal UniversityImmanuel Kant Baltic Federal UniversityImmanuel Kant Baltic Federal UniversityIntroduction. Requirements, applied to materials used for 3D construction printing, can be met by adding modifiers at the stage of designing fine-grained concrete compositions. Natural zeolites can be considered highly effective finely dispersed additives capable of adjusting properties of concrete mixtures, that are particularly relevant for remote development areas having deposits of this mineral raw material.Materials and methods. Research works and experimental data are reviewed to analyze the use of zeolites as a mineral additive in construction. Zeolites can partially, to different extents, replace cement in concrete to optimally meet the requirements of construction 3D printing. The setting time, the density and the dynamic shear stress of various compositions of concrete mixtures, as well as the density, ultimate compressive and bending strength values were determined for mature concrete. Results of strength and calorimetric testing were used to evaluate the activity of zeolite.Results. The best performance was demonstrated by the specimens with 5–15 % zeolite content by the cement weight. The information is provided about the time it takes for the density of concrete mixture to become critical to ensure its suitability for a 3D printer, which is reduced by 60 to 80 minutes for compositions with the 5–15 % zeolite content compared to the controlling composition, provided that and the mixture suitability period can be optimized by choosing the concentration of zeolite. The initial density of the concrete mixture, evaluated using the Vicat cone penetrometer, did not demonstrate any great changes when the share of zeolite was increased.Conclusions. Zeolite improves mechanical characteristics of fine-grained concrete and adjusts the setting time depending on the concentration of the mineral filler. Hence, zeolite can be considered as an effective component of concretes suitable for additive technologies.https://www.vestnikmgsu.ru/jour/article/view/311zeolitemineral additivefine-grained concretestrengthsetting timeisothermal calorimetryadditive technologies
spellingShingle A. D. Kogai
A. V. Puzatova
M. A. Dmitrieva
V. N. Leitsin
Adding zeolite to multi-component fine-grain concrete used for 3D construction printing
Vestnik MGSU
zeolite
mineral additive
fine-grained concrete
strength
setting time
isothermal calorimetry
additive technologies
title Adding zeolite to multi-component fine-grain concrete used for 3D construction printing
title_full Adding zeolite to multi-component fine-grain concrete used for 3D construction printing
title_fullStr Adding zeolite to multi-component fine-grain concrete used for 3D construction printing
title_full_unstemmed Adding zeolite to multi-component fine-grain concrete used for 3D construction printing
title_short Adding zeolite to multi-component fine-grain concrete used for 3D construction printing
title_sort adding zeolite to multi component fine grain concrete used for 3d construction printing
topic zeolite
mineral additive
fine-grained concrete
strength
setting time
isothermal calorimetry
additive technologies
url https://www.vestnikmgsu.ru/jour/article/view/311
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AT avpuzatova addingzeolitetomulticomponentfinegrainconcreteusedfor3dconstructionprinting
AT madmitrieva addingzeolitetomulticomponentfinegrainconcreteusedfor3dconstructionprinting
AT vnleitsin addingzeolitetomulticomponentfinegrainconcreteusedfor3dconstructionprinting