Printing the Future Layer by Layer: A Comprehensive Exploration of Additive Manufacturing in the Era of Industry 4.0

In the era of Industry 4.0, 3D printing, or additive manufacturing (AM), has revolutionized product design and manufacturing across various sectors. This review explores the evolution of 3D printing technology and its impact on industrial innovation, highlighting advancements in aeronautics, the aut...

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Main Authors: Cristina-Florena Bănică, Alexandru Sover, Daniel-Constantin Anghel
Format: Article
Language:English
Published: MDPI AG 2024-10-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/14/21/9919
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author Cristina-Florena Bănică
Alexandru Sover
Daniel-Constantin Anghel
author_facet Cristina-Florena Bănică
Alexandru Sover
Daniel-Constantin Anghel
author_sort Cristina-Florena Bănică
collection DOAJ
description In the era of Industry 4.0, 3D printing, or additive manufacturing (AM), has revolutionized product design and manufacturing across various sectors. This review explores the evolution of 3D printing technology and its impact on industrial innovation, highlighting advancements in aeronautics, the automotive industry, and biomedicine. Various AM processes, such as binder jetting, direct energy deposition, and powder bed fusion, and materials like metals, polymers, ceramics, and composites, are discussed. Innovations like high-speed sintering, continuous liquid interface production, and bioprinting demonstrate ongoing advancements. The potential of 3D printing in personalized medical applications is emphasized due to its flexibility in geometry and materials. Despite progress, challenges like standardization, material quality, recycling, sustainability, and economic feasibility hinder widespread adoption. Overcoming these challenges is crucial for optimizing 3D printing technologies, ensuring high-quality, efficient, and affordable production. The review also addresses the future prospects of 4D and 5D printing technologies and their potential applications in various industries. This overview underscores 3D printing’s role in shaping the future of manufacturing within the context of Industry 5.0, emphasizing human–machine collaboration and sustainability.
format Article
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institution Kabale University
issn 2076-3417
language English
publishDate 2024-10-01
publisher MDPI AG
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spelling doaj-art-cf362639e9c84fa6be2ef918b56e205e2024-11-08T14:33:48ZengMDPI AGApplied Sciences2076-34172024-10-011421991910.3390/app14219919Printing the Future Layer by Layer: A Comprehensive Exploration of Additive Manufacturing in the Era of Industry 4.0Cristina-Florena Bănică0Alexandru Sover1Daniel-Constantin Anghel2Department of Manufacturing and Industrial Management, National University of Science and Technology Politehnica Bucharest, Pitesti University Center, Târgul din Vale Street, 110040 Pitesti, RomaniaDepartment of Engineering, Ansbach University of Applied Sciences, 91522 Ansbach, GermanyDepartment of Manufacturing and Industrial Management, National University of Science and Technology Politehnica Bucharest, Pitesti University Center, Târgul din Vale Street, 110040 Pitesti, RomaniaIn the era of Industry 4.0, 3D printing, or additive manufacturing (AM), has revolutionized product design and manufacturing across various sectors. This review explores the evolution of 3D printing technology and its impact on industrial innovation, highlighting advancements in aeronautics, the automotive industry, and biomedicine. Various AM processes, such as binder jetting, direct energy deposition, and powder bed fusion, and materials like metals, polymers, ceramics, and composites, are discussed. Innovations like high-speed sintering, continuous liquid interface production, and bioprinting demonstrate ongoing advancements. The potential of 3D printing in personalized medical applications is emphasized due to its flexibility in geometry and materials. Despite progress, challenges like standardization, material quality, recycling, sustainability, and economic feasibility hinder widespread adoption. Overcoming these challenges is crucial for optimizing 3D printing technologies, ensuring high-quality, efficient, and affordable production. The review also addresses the future prospects of 4D and 5D printing technologies and their potential applications in various industries. This overview underscores 3D printing’s role in shaping the future of manufacturing within the context of Industry 5.0, emphasizing human–machine collaboration and sustainability.https://www.mdpi.com/2076-3417/14/21/9919Industry 4.03D printingadditive manufacturingIndustry 5.0innovationschallenges
spellingShingle Cristina-Florena Bănică
Alexandru Sover
Daniel-Constantin Anghel
Printing the Future Layer by Layer: A Comprehensive Exploration of Additive Manufacturing in the Era of Industry 4.0
Applied Sciences
Industry 4.0
3D printing
additive manufacturing
Industry 5.0
innovations
challenges
title Printing the Future Layer by Layer: A Comprehensive Exploration of Additive Manufacturing in the Era of Industry 4.0
title_full Printing the Future Layer by Layer: A Comprehensive Exploration of Additive Manufacturing in the Era of Industry 4.0
title_fullStr Printing the Future Layer by Layer: A Comprehensive Exploration of Additive Manufacturing in the Era of Industry 4.0
title_full_unstemmed Printing the Future Layer by Layer: A Comprehensive Exploration of Additive Manufacturing in the Era of Industry 4.0
title_short Printing the Future Layer by Layer: A Comprehensive Exploration of Additive Manufacturing in the Era of Industry 4.0
title_sort printing the future layer by layer a comprehensive exploration of additive manufacturing in the era of industry 4 0
topic Industry 4.0
3D printing
additive manufacturing
Industry 5.0
innovations
challenges
url https://www.mdpi.com/2076-3417/14/21/9919
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AT alexandrusover printingthefuturelayerbylayeracomprehensiveexplorationofadditivemanufacturingintheeraofindustry40
AT danielconstantinanghel printingthefuturelayerbylayeracomprehensiveexplorationofadditivemanufacturingintheeraofindustry40