Review of solar crop drying efficiency and its interconnection with meteorological factors

Abstract This study presents a comprehensive review of key performance parameters influencing solar crop dryers (SCDs), including air velocity, temperature, relative humidity (RH), drying rate, final moisture content, and thermal efficiency. An analysis of over 50 systems, 91% of which employed natu...

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Main Author: Mfanafuthi Mthandeni Mkhize
Format: Article
Language:English
Published: Springer 2025-08-01
Series:Discover Energy
Subjects:
Online Access:https://doi.org/10.1007/s43937-025-00088-2
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author Mfanafuthi Mthandeni Mkhize
author_facet Mfanafuthi Mthandeni Mkhize
author_sort Mfanafuthi Mthandeni Mkhize
collection DOAJ
description Abstract This study presents a comprehensive review of key performance parameters influencing solar crop dryers (SCDs), including air velocity, temperature, relative humidity (RH), drying rate, final moisture content, and thermal efficiency. An analysis of over 50 systems, 91% of which employed natural convection in indirect or mixed-mode configurations, revealed efficiency levels typically ranging from 20 to 30%. Several performance gaps were identified, notably the absence of optimised air velocity models, an imbalanced velocity-to-heat ratio, and suboptimal inlet-to-outlet chamber area ratios. Moreover, four major operational challenges were identified: maintaining high drying air temperatures, optimising airflow for moisture removal, managing intermittent thermal energy, and bridging the performance gap between conventional and unconventional designs. It was found that drying air velocity should be varied throughout the drying phases, higher during the constant rate period and lower during the falling rate period to balance heat retention and moisture extraction effectively. Drying rates are instrumental performance indicators, and high values are prevalent in active systems and high-heat-input systems, such as mixed-mode SCDs. Systems with a smaller collector-to-chamber surface area exhibited poor thermal regulation, while divergent inlet-to-outlet chamber areas were shown to mitigate airflow-related temperature losses. Forced convection was observed to enhance airflow and efficiency (up to 70.2%) when supported by proportional thermal input, whereas natural convection systems achieved efficiencies up to 49.5%. Ambient temperature and RH significantly influenced drying rates, with lower RH and higher ambient temperatures being favourable. Enhanced configurations, particularly mixed-mode and indirect SCDs integrated with thermal energy storage (TES) or hybrid heating sources, demonstrated improved thermal stability and energy utilisation. These findings highlight the importance of airflow-heat optimisation and system hybridisation for consistent and efficient SCD operation.
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spelling doaj-art-c7b9d4283ff64511aad85315ad92ee012025-08-24T11:58:37ZengSpringerDiscover Energy2730-77192025-08-015112710.1007/s43937-025-00088-2Review of solar crop drying efficiency and its interconnection with meteorological factorsMfanafuthi Mthandeni Mkhize0Faculty of Engineering and the Built Environment, Mechanical Engineering Department, Durban University of TechnologyAbstract This study presents a comprehensive review of key performance parameters influencing solar crop dryers (SCDs), including air velocity, temperature, relative humidity (RH), drying rate, final moisture content, and thermal efficiency. An analysis of over 50 systems, 91% of which employed natural convection in indirect or mixed-mode configurations, revealed efficiency levels typically ranging from 20 to 30%. Several performance gaps were identified, notably the absence of optimised air velocity models, an imbalanced velocity-to-heat ratio, and suboptimal inlet-to-outlet chamber area ratios. Moreover, four major operational challenges were identified: maintaining high drying air temperatures, optimising airflow for moisture removal, managing intermittent thermal energy, and bridging the performance gap between conventional and unconventional designs. It was found that drying air velocity should be varied throughout the drying phases, higher during the constant rate period and lower during the falling rate period to balance heat retention and moisture extraction effectively. Drying rates are instrumental performance indicators, and high values are prevalent in active systems and high-heat-input systems, such as mixed-mode SCDs. Systems with a smaller collector-to-chamber surface area exhibited poor thermal regulation, while divergent inlet-to-outlet chamber areas were shown to mitigate airflow-related temperature losses. Forced convection was observed to enhance airflow and efficiency (up to 70.2%) when supported by proportional thermal input, whereas natural convection systems achieved efficiencies up to 49.5%. Ambient temperature and RH significantly influenced drying rates, with lower RH and higher ambient temperatures being favourable. Enhanced configurations, particularly mixed-mode and indirect SCDs integrated with thermal energy storage (TES) or hybrid heating sources, demonstrated improved thermal stability and energy utilisation. These findings highlight the importance of airflow-heat optimisation and system hybridisation for consistent and efficient SCD operation.https://doi.org/10.1007/s43937-025-00088-2Solar thermalCrop dryersDrying efficiencyAir-to-heat ratioCrop moistureInlet-to-outlet ratio
spellingShingle Mfanafuthi Mthandeni Mkhize
Review of solar crop drying efficiency and its interconnection with meteorological factors
Discover Energy
Solar thermal
Crop dryers
Drying efficiency
Air-to-heat ratio
Crop moisture
Inlet-to-outlet ratio
title Review of solar crop drying efficiency and its interconnection with meteorological factors
title_full Review of solar crop drying efficiency and its interconnection with meteorological factors
title_fullStr Review of solar crop drying efficiency and its interconnection with meteorological factors
title_full_unstemmed Review of solar crop drying efficiency and its interconnection with meteorological factors
title_short Review of solar crop drying efficiency and its interconnection with meteorological factors
title_sort review of solar crop drying efficiency and its interconnection with meteorological factors
topic Solar thermal
Crop dryers
Drying efficiency
Air-to-heat ratio
Crop moisture
Inlet-to-outlet ratio
url https://doi.org/10.1007/s43937-025-00088-2
work_keys_str_mv AT mfanafuthimthandenimkhize reviewofsolarcropdryingefficiencyanditsinterconnectionwithmeteorologicalfactors