Development of high-speed scanning acoustic microscopy system: Simplified design and stabilization
Scanning acoustic microscopy (SAM) is a useful tool for nondestructive inspection and provides inner structural information or defects that can adversely affect the product quality. Several SAM systems have been developed for application in various fields. Conventional SAM systems operate with a lim...
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Elsevier
2025-01-01
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Series: | Engineering Science and Technology, an International Journal |
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Online Access: | http://www.sciencedirect.com/science/article/pii/S2215098624002970 |
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author | Donghyeok Kim Hanmin Oh Jaeyeop Choi Tan Hung Vo Dinh Dat Vu Sudip Mondal Van Hiep Pham Byeong-il Lee Junghwan Oh |
author_facet | Donghyeok Kim Hanmin Oh Jaeyeop Choi Tan Hung Vo Dinh Dat Vu Sudip Mondal Van Hiep Pham Byeong-il Lee Junghwan Oh |
author_sort | Donghyeok Kim |
collection | DOAJ |
description | Scanning acoustic microscopy (SAM) is a useful tool for nondestructive inspection and provides inner structural information or defects that can adversely affect the product quality. Several SAM systems have been developed for application in various fields. Conventional SAM systems operate with a limited scanning range or long scanning time, which can cause inefficient economic and labor gains. Numerous studies have been conducted to reduce the scanning time, but these are too complicated or consume a large amount of time. In this study, a simple high-speed SAM system that provides high-quality images with high resolution within a short period of time is proposed. The scanning module is based on a single slider-crank and ball-screw mechanism to provide fast movement and low-cost development. When the system is operated at a high speed, the vibrations have a negative effect on the image quality. A stabilization process was applied to obtain high-quality images. Based on stress analysis, the main parts of the scanning module were optimized, and the counterweight was designed by applying simple mathematical modelling. To verify these vibration-reduction solutions, several samples were scanned using the developed high-speed SAM system. The obtained images successfully provided useful internal information and demonstrated the performance of the developed high-speed SAM system. Compared to other conventional SAM systems, the high-speed SAM system reduces the scanning time by approximately 77.2% with an acceptable scanning range, which shows its powerful application potential in various fields. |
format | Article |
id | doaj-art-c4611a7b6b914a68ab3acee57838be77 |
institution | Kabale University |
issn | 2215-0986 |
language | English |
publishDate | 2025-01-01 |
publisher | Elsevier |
record_format | Article |
series | Engineering Science and Technology, an International Journal |
spelling | doaj-art-c4611a7b6b914a68ab3acee57838be772024-11-30T07:10:21ZengElsevierEngineering Science and Technology, an International Journal2215-09862025-01-0161101911Development of high-speed scanning acoustic microscopy system: Simplified design and stabilizationDonghyeok Kim0Hanmin Oh1Jaeyeop Choi2Tan Hung Vo3Dinh Dat Vu4Sudip Mondal5Van Hiep Pham6Byeong-il Lee7Junghwan Oh8Industry 4.0 Convergence Bionics Engineering, Department of Biomedical Engineering, Pukyong National University, Busan 48513, Republic of KoreaIndustry 4.0 Convergence Bionics Engineering, Department of Biomedical Engineering, Pukyong National University, Busan 48513, Republic of KoreaSmart Gym-Based Translational Research Center for Active Senior’s Healthcare, Pukyong National University, Busan 48513, Republic of Korea; Ohlabs Corp., Busan 48513, Republic of KoreaSmart Gym-Based Translational Research Center for Active Senior’s Healthcare, Pukyong National University, Busan 48513, Republic of KoreaIndustry 4.0 Convergence Bionics Engineering, Department of Biomedical Engineering, Pukyong National University, Busan 48513, Republic of KoreaDigital Healthcare Research Center, Pukyong National University, Busan 48513, Republic of KoreaFaculty of Mechanical Engineering and Mechatronics, PHENIKAA University, Yen Nghia, Ha Dong, Hanoi, 12116, Viet Nam; PHENIKAA Research and Technology Institute (PRATI), A&A Green Phoenix Group JSC, No.167 Hoang Ngan, Trung Hoa, Cau Giay, Hanoi 11313, Viet NamIndustry 4.0 Convergence Bionics Engineering, Department of Biomedical Engineering, Pukyong National University, Busan 48513, Republic of Korea; Digital Healthcare Research Center, Pukyong National University, Busan 48513, Republic of Korea; Department of Smart Healthcare, Pukyong National University, Busan 48513, Republic of Korea; Corresponding authors.Industry 4.0 Convergence Bionics Engineering, Department of Biomedical Engineering, Pukyong National University, Busan 48513, Republic of Korea; Smart Gym-Based Translational Research Center for Active Senior’s Healthcare, Pukyong National University, Busan 48513, Republic of Korea; Digital Healthcare Research Center, Pukyong National University, Busan 48513, Republic of Korea; Ohlabs Corp., Busan 48513, Republic of Korea; Corresponding authors.Scanning acoustic microscopy (SAM) is a useful tool for nondestructive inspection and provides inner structural information or defects that can adversely affect the product quality. Several SAM systems have been developed for application in various fields. Conventional SAM systems operate with a limited scanning range or long scanning time, which can cause inefficient economic and labor gains. Numerous studies have been conducted to reduce the scanning time, but these are too complicated or consume a large amount of time. In this study, a simple high-speed SAM system that provides high-quality images with high resolution within a short period of time is proposed. The scanning module is based on a single slider-crank and ball-screw mechanism to provide fast movement and low-cost development. When the system is operated at a high speed, the vibrations have a negative effect on the image quality. A stabilization process was applied to obtain high-quality images. Based on stress analysis, the main parts of the scanning module were optimized, and the counterweight was designed by applying simple mathematical modelling. To verify these vibration-reduction solutions, several samples were scanned using the developed high-speed SAM system. The obtained images successfully provided useful internal information and demonstrated the performance of the developed high-speed SAM system. Compared to other conventional SAM systems, the high-speed SAM system reduces the scanning time by approximately 77.2% with an acceptable scanning range, which shows its powerful application potential in various fields.http://www.sciencedirect.com/science/article/pii/S2215098624002970Scanning Acoustic MicroscopyHigh-speed SAM systemVibrationStabilizationProduct quality evaluation |
spellingShingle | Donghyeok Kim Hanmin Oh Jaeyeop Choi Tan Hung Vo Dinh Dat Vu Sudip Mondal Van Hiep Pham Byeong-il Lee Junghwan Oh Development of high-speed scanning acoustic microscopy system: Simplified design and stabilization Engineering Science and Technology, an International Journal Scanning Acoustic Microscopy High-speed SAM system Vibration Stabilization Product quality evaluation |
title | Development of high-speed scanning acoustic microscopy system: Simplified design and stabilization |
title_full | Development of high-speed scanning acoustic microscopy system: Simplified design and stabilization |
title_fullStr | Development of high-speed scanning acoustic microscopy system: Simplified design and stabilization |
title_full_unstemmed | Development of high-speed scanning acoustic microscopy system: Simplified design and stabilization |
title_short | Development of high-speed scanning acoustic microscopy system: Simplified design and stabilization |
title_sort | development of high speed scanning acoustic microscopy system simplified design and stabilization |
topic | Scanning Acoustic Microscopy High-speed SAM system Vibration Stabilization Product quality evaluation |
url | http://www.sciencedirect.com/science/article/pii/S2215098624002970 |
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