Fatigue Life Simulation and Analysis of Aluminum Alloy Sheet Self-piercing Riveting

The fatigue life prediction model of self-piecing riveting components of aluminum alloy is established and the effects of roughness and residual stress on fatigue life are analyzed by the model. Finite element software ABAQUS and fatigue analysis software FE-SAFE are used to study the effects of rou...

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Main Authors: Qingchun Zheng, Naixin Wang, Peihao Zhu, Jingna Liu, Wenpeng Ma
Format: Article
Language:English
Published: Gruppo Italiano Frattura 2020-07-01
Series:Fracture and Structural Integrity
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Online Access:https://www.fracturae.com/index.php/fis/article/view/2755/3002
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author Qingchun Zheng
Naixin Wang
Peihao Zhu
Jingna Liu
Wenpeng Ma
author_facet Qingchun Zheng
Naixin Wang
Peihao Zhu
Jingna Liu
Wenpeng Ma
author_sort Qingchun Zheng
collection DOAJ
description The fatigue life prediction model of self-piecing riveting components of aluminum alloy is established and the effects of roughness and residual stress on fatigue life are analyzed by the model. Finite element software ABAQUS and fatigue analysis software FE-SAFE are used to study the effects of roughness and residual stress on the fatigue life of self-piecing riveting components through finite element simulation and mathematical statistics multivariate orthogonal regression experiment. The quantitative relations between fatigue life and three variables (roughness, residual stress and maximum stress) are fitted, and the variation trend of fatigue life with roughness and residual stress is obtained. The order of influence of roughness, residual stress, maximum stress and two interactions on fatigue life is as follows: residual stress, interaction between roughness and residual stress, roughness. When the maximum stress is fixed, the fatigue life increases with the decrease of residual stress with a certain roughness, and the fatigue life decreases with the increase of roughness with a certain residual stress. The average error between the fatigue experiment results and the simulation results is 9.27%, which proves that the simulation results are reliable.
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institution Kabale University
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series Fracture and Structural Integrity
spelling doaj-art-c3a10f1fc04440d3951b49aedc02dac82025-01-03T00:27:29ZengGruppo Italiano FratturaFracture and Structural Integrity1971-89932020-07-01145314115110.3221/IGF-ESIS.53.1210.3221/IGF-ESIS.53.12Fatigue Life Simulation and Analysis of Aluminum Alloy Sheet Self-piercing RivetingQingchun ZhengNaixin WangPeihao ZhuJingna LiuWenpeng MaThe fatigue life prediction model of self-piecing riveting components of aluminum alloy is established and the effects of roughness and residual stress on fatigue life are analyzed by the model. Finite element software ABAQUS and fatigue analysis software FE-SAFE are used to study the effects of roughness and residual stress on the fatigue life of self-piecing riveting components through finite element simulation and mathematical statistics multivariate orthogonal regression experiment. The quantitative relations between fatigue life and three variables (roughness, residual stress and maximum stress) are fitted, and the variation trend of fatigue life with roughness and residual stress is obtained. The order of influence of roughness, residual stress, maximum stress and two interactions on fatigue life is as follows: residual stress, interaction between roughness and residual stress, roughness. When the maximum stress is fixed, the fatigue life increases with the decrease of residual stress with a certain roughness, and the fatigue life decreases with the increase of roughness with a certain residual stress. The average error between the fatigue experiment results and the simulation results is 9.27%, which proves that the simulation results are reliable.https://www.fracturae.com/index.php/fis/article/view/2755/3002aluminum alloyself-piecing rivetingsurface roughnessresidual stressfatigue lifefe-safe
spellingShingle Qingchun Zheng
Naixin Wang
Peihao Zhu
Jingna Liu
Wenpeng Ma
Fatigue Life Simulation and Analysis of Aluminum Alloy Sheet Self-piercing Riveting
Fracture and Structural Integrity
aluminum alloy
self-piecing riveting
surface roughness
residual stress
fatigue life
fe-safe
title Fatigue Life Simulation and Analysis of Aluminum Alloy Sheet Self-piercing Riveting
title_full Fatigue Life Simulation and Analysis of Aluminum Alloy Sheet Self-piercing Riveting
title_fullStr Fatigue Life Simulation and Analysis of Aluminum Alloy Sheet Self-piercing Riveting
title_full_unstemmed Fatigue Life Simulation and Analysis of Aluminum Alloy Sheet Self-piercing Riveting
title_short Fatigue Life Simulation and Analysis of Aluminum Alloy Sheet Self-piercing Riveting
title_sort fatigue life simulation and analysis of aluminum alloy sheet self piercing riveting
topic aluminum alloy
self-piecing riveting
surface roughness
residual stress
fatigue life
fe-safe
url https://www.fracturae.com/index.php/fis/article/view/2755/3002
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AT peihaozhu fatiguelifesimulationandanalysisofaluminumalloysheetselfpiercingriveting
AT jingnaliu fatiguelifesimulationandanalysisofaluminumalloysheetselfpiercingriveting
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