Data Loggers for High-Temperature Industrial Environments
Monitoring temperature in harsh environments is necessary for many applications in space exploration, oil and gas production, renewable energy, and process manufacturing. There are several high-temperature scenarios where placing data loggers close to sensors is mandatory. For instance, the fabricat...
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| Format: | Article |
| Language: | English |
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IEEE
2024-01-01
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| Series: | IEEE Access |
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| Online Access: | https://ieeexplore.ieee.org/document/10772095/ |
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| author | Roberto Cecchi Alessandro Catania Christian Sbrana Massimo Macucci Sebastiano Strangio Giuseppe Iannaccone |
| author_facet | Roberto Cecchi Alessandro Catania Christian Sbrana Massimo Macucci Sebastiano Strangio Giuseppe Iannaccone |
| author_sort | Roberto Cecchi |
| collection | DOAJ |
| description | Monitoring temperature in harsh environments is necessary for many applications in space exploration, oil and gas production, renewable energy, and process manufacturing. There are several high-temperature scenarios where placing data loggers close to sensors is mandatory. For instance, the fabrication of high-quality photovoltaic cells requires monitoring the thermal processes inside sealed ovens or along conveyor belts, with temperature often well beyond the operating range of industrial-grade electronic components. In this work, we propose two distinct data acquisition systems to address this challenge. The main novelty of the first data logger over existing solutions is that it leverages specialized high-temperature resistant components to withstand temperature up to 200°C, and, therefore, can be used inside industrial ovens without the need for thermal protection. The second system, instead, employs cheaper and more efficient industrial-grade components, but occupies a larger volume for thermal shielding. We discuss the design of both systems at the hardware and software level, with an emphasis on the key issues related to high-temperature operation. We characterize and test the two data loggers in real case scenarios, demonstrating their robustness where common platforms are inadequate. The two systems achieve a resolution of 0.48°C and 0.12°C, and an accuracy of +/−0.6°C and +/−0.4°C, respectively. Our findings can be generalized and translated to a wide range of industrial applications in harsh environments. |
| format | Article |
| id | doaj-art-c2b9b6da2b5e4ab5b2242e39c7c5639d |
| institution | Kabale University |
| issn | 2169-3536 |
| language | English |
| publishDate | 2024-01-01 |
| publisher | IEEE |
| record_format | Article |
| series | IEEE Access |
| spelling | doaj-art-c2b9b6da2b5e4ab5b2242e39c7c5639d2024-12-13T00:01:37ZengIEEEIEEE Access2169-35362024-01-011218072618073710.1109/ACCESS.2024.350958110772095Data Loggers for High-Temperature Industrial EnvironmentsRoberto Cecchi0https://orcid.org/0000-0001-9091-2780Alessandro Catania1https://orcid.org/0000-0001-7242-6228Christian Sbrana2https://orcid.org/0000-0002-1335-2430Massimo Macucci3https://orcid.org/0000-0002-7943-2441Sebastiano Strangio4https://orcid.org/0000-0002-6984-1137Giuseppe Iannaccone5https://orcid.org/0000-0003-3375-1647Department of Information Engineering, University of Pisa, Pisa, ItalyDepartment of Information Engineering, University of Pisa, Pisa, ItalyDepartment of Information Engineering, University of Pisa, Pisa, ItalyDepartment of Information Engineering, University of Pisa, Pisa, ItalyDepartment of Information Engineering, University of Pisa, Pisa, ItalyDepartment of Information Engineering, University of Pisa, Pisa, ItalyMonitoring temperature in harsh environments is necessary for many applications in space exploration, oil and gas production, renewable energy, and process manufacturing. There are several high-temperature scenarios where placing data loggers close to sensors is mandatory. For instance, the fabrication of high-quality photovoltaic cells requires monitoring the thermal processes inside sealed ovens or along conveyor belts, with temperature often well beyond the operating range of industrial-grade electronic components. In this work, we propose two distinct data acquisition systems to address this challenge. The main novelty of the first data logger over existing solutions is that it leverages specialized high-temperature resistant components to withstand temperature up to 200°C, and, therefore, can be used inside industrial ovens without the need for thermal protection. The second system, instead, employs cheaper and more efficient industrial-grade components, but occupies a larger volume for thermal shielding. We discuss the design of both systems at the hardware and software level, with an emphasis on the key issues related to high-temperature operation. We characterize and test the two data loggers in real case scenarios, demonstrating their robustness where common platforms are inadequate. The two systems achieve a resolution of 0.48°C and 0.12°C, and an accuracy of +/−0.6°C and +/−0.4°C, respectively. Our findings can be generalized and translated to a wide range of industrial applications in harsh environments.https://ieeexplore.ieee.org/document/10772095/High-temperaturedata loggerindustrial electronicstemperature sensors |
| spellingShingle | Roberto Cecchi Alessandro Catania Christian Sbrana Massimo Macucci Sebastiano Strangio Giuseppe Iannaccone Data Loggers for High-Temperature Industrial Environments IEEE Access High-temperature data logger industrial electronics temperature sensors |
| title | Data Loggers for High-Temperature Industrial Environments |
| title_full | Data Loggers for High-Temperature Industrial Environments |
| title_fullStr | Data Loggers for High-Temperature Industrial Environments |
| title_full_unstemmed | Data Loggers for High-Temperature Industrial Environments |
| title_short | Data Loggers for High-Temperature Industrial Environments |
| title_sort | data loggers for high temperature industrial environments |
| topic | High-temperature data logger industrial electronics temperature sensors |
| url | https://ieeexplore.ieee.org/document/10772095/ |
| work_keys_str_mv | AT robertocecchi dataloggersforhightemperatureindustrialenvironments AT alessandrocatania dataloggersforhightemperatureindustrialenvironments AT christiansbrana dataloggersforhightemperatureindustrialenvironments AT massimomacucci dataloggersforhightemperatureindustrialenvironments AT sebastianostrangio dataloggersforhightemperatureindustrialenvironments AT giuseppeiannaccone dataloggersforhightemperatureindustrialenvironments |