Hardware Design for Cascade-Structure, Dual-Stage, Current-Limiting, Solid-State DC Circuit Breaker

Solid-state DC circuit breakers provide crucial support for the safe and reliable operation of low-voltage DC distribution networks. A hardware topology based on a cascaded structure with dual-stage, current-limiting, small-capacity, solid-state DC circuit breakers has been proposed. The hardware to...

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Main Authors: Can Ding, Yinbo Ji, Zhao Yuan
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/15/1/341
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author Can Ding
Yinbo Ji
Zhao Yuan
author_facet Can Ding
Yinbo Ji
Zhao Yuan
author_sort Can Ding
collection DOAJ
description Solid-state DC circuit breakers provide crucial support for the safe and reliable operation of low-voltage DC distribution networks. A hardware topology based on a cascaded structure with dual-stage, current-limiting, small-capacity, solid-state DC circuit breakers has been proposed. The hardware topology uses a series–parallel configuration of cascaded SCR (thyristors) and MOSFETs (metal oxide semiconductor field-effect transistors) in the transfer branch, which enhances the breaking capacity of the transfer branch. Additionally, a secondary current-limiting circuit composed of an inductor and resistor in parallel is integrated at the front end of the transfer branch to effectively improve the current-limiting performance of the circuit breaker. Meanwhile, a dissipation branch is introduced on the fault side to reduce the energy consumption burden on surge arresters. For the power supply system of the hardware part, a capacitor-powered method is adopted for safety and efficiency, with a capacitor switch serially connected to the capacitor power supply for high-precision control of the power supply. Current detection branches are introduced into each branch to provide conditions for the on–off control of semiconductor switching devices and experimental data analysis. The high-frequency control of semiconductor devices is achieved using optocoupler signal isolation chips and high-speed drive chips through a microcontroller STM32. Simulation verification based on MATLAB/SIMULINK software and experimental prototype testing have been conducted, and the results show that the hardware topology is correct and effective.
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spelling doaj-art-c08bb56f75e640898ca5824cb61bfd252025-01-10T13:15:13ZengMDPI AGApplied Sciences2076-34172025-01-0115134110.3390/app15010341Hardware Design for Cascade-Structure, Dual-Stage, Current-Limiting, Solid-State DC Circuit BreakerCan Ding0Yinbo Ji1Zhao Yuan2College of Electrical Engineering & New Energy, China Three Gorges University, Yichang 443005, ChinaCollege of Electrical Engineering & New Energy, China Three Gorges University, Yichang 443005, ChinaState Key Laboratory of Advanced Electromagnetic Engineering and Technology, School of Electrical and Electronic Engineering, Huazhong University of Science and Technology, Wuhan 430074, ChinaSolid-state DC circuit breakers provide crucial support for the safe and reliable operation of low-voltage DC distribution networks. A hardware topology based on a cascaded structure with dual-stage, current-limiting, small-capacity, solid-state DC circuit breakers has been proposed. The hardware topology uses a series–parallel configuration of cascaded SCR (thyristors) and MOSFETs (metal oxide semiconductor field-effect transistors) in the transfer branch, which enhances the breaking capacity of the transfer branch. Additionally, a secondary current-limiting circuit composed of an inductor and resistor in parallel is integrated at the front end of the transfer branch to effectively improve the current-limiting performance of the circuit breaker. Meanwhile, a dissipation branch is introduced on the fault side to reduce the energy consumption burden on surge arresters. For the power supply system of the hardware part, a capacitor-powered method is adopted for safety and efficiency, with a capacitor switch serially connected to the capacitor power supply for high-precision control of the power supply. Current detection branches are introduced into each branch to provide conditions for the on–off control of semiconductor switching devices and experimental data analysis. The high-frequency control of semiconductor devices is achieved using optocoupler signal isolation chips and high-speed drive chips through a microcontroller STM32. Simulation verification based on MATLAB/SIMULINK software and experimental prototype testing have been conducted, and the results show that the hardware topology is correct and effective.https://www.mdpi.com/2076-3417/15/1/341hardware topologycurrent detectionsemiconductor devicesoptocouplerdrivemicrocontroller
spellingShingle Can Ding
Yinbo Ji
Zhao Yuan
Hardware Design for Cascade-Structure, Dual-Stage, Current-Limiting, Solid-State DC Circuit Breaker
Applied Sciences
hardware topology
current detection
semiconductor devices
optocoupler
drive
microcontroller
title Hardware Design for Cascade-Structure, Dual-Stage, Current-Limiting, Solid-State DC Circuit Breaker
title_full Hardware Design for Cascade-Structure, Dual-Stage, Current-Limiting, Solid-State DC Circuit Breaker
title_fullStr Hardware Design for Cascade-Structure, Dual-Stage, Current-Limiting, Solid-State DC Circuit Breaker
title_full_unstemmed Hardware Design for Cascade-Structure, Dual-Stage, Current-Limiting, Solid-State DC Circuit Breaker
title_short Hardware Design for Cascade-Structure, Dual-Stage, Current-Limiting, Solid-State DC Circuit Breaker
title_sort hardware design for cascade structure dual stage current limiting solid state dc circuit breaker
topic hardware topology
current detection
semiconductor devices
optocoupler
drive
microcontroller
url https://www.mdpi.com/2076-3417/15/1/341
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