Ultrafast Sintering of Dense Li7La3Zr2O12 Membranes for Li Metal All‐Solid‐State Batteries

Abstract Ultrafast sintering (UFS) is a compelling approach for fabricating Li7La3Zr2O12 (LLZO) solid‐state electrolytes (SSEs), paving the way for advancing and commercializing Li‐garnet solid‐state batteries. Although this method is commonly applied to the sintering of LLZO ceramics, its use for p...

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Main Authors: Faruk Okur, Huanyu Zhang, Julian F. Baumgärtner, Jaka Sivavec, Matthias Klimpel, Gregor Paul Wasser, Romain Dubey, Lars P.H. Jeurgens, Dmitry Chernyshov, Wouter vanBeek, Kostiantyn V. Kravchyk, Maksym V. Kovalenko
Format: Article
Language:English
Published: Wiley 2025-01-01
Series:Advanced Science
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Online Access:https://doi.org/10.1002/advs.202412370
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author Faruk Okur
Huanyu Zhang
Julian F. Baumgärtner
Jaka Sivavec
Matthias Klimpel
Gregor Paul Wasser
Romain Dubey
Lars P.H. Jeurgens
Dmitry Chernyshov
Wouter vanBeek
Kostiantyn V. Kravchyk
Maksym V. Kovalenko
author_facet Faruk Okur
Huanyu Zhang
Julian F. Baumgärtner
Jaka Sivavec
Matthias Klimpel
Gregor Paul Wasser
Romain Dubey
Lars P.H. Jeurgens
Dmitry Chernyshov
Wouter vanBeek
Kostiantyn V. Kravchyk
Maksym V. Kovalenko
author_sort Faruk Okur
collection DOAJ
description Abstract Ultrafast sintering (UFS) is a compelling approach for fabricating Li7La3Zr2O12 (LLZO) solid‐state electrolytes (SSEs), paving the way for advancing and commercializing Li‐garnet solid‐state batteries. Although this method is commonly applied to the sintering of LLZO ceramics, its use for producing dense, phase‐pure LLZO SSEs has thus far been primarily limited to millimeter‐thick pellets, which are unsuitable for commercial solid‐state batteries. This study presents ultrafast sintering as a highly effective approach for fabricating self‐standing, dense, 45 µm‐thick LLZO membranes. The chemical and structural evolution of LLZO membranes during the UFS process is characterized through in situ synchrotron X‐ray diffraction and thermogravimetric analysis‐mass spectrometry, complemented by an in‐depth investigation of surface chemistry using X‐ray photoelectron spectroscopy. The membranes in Li/LLZO/Li symmetrical cell configuration exhibit a high critical current density of up to 12.5 mA cm−2 and maintain superior cycling stability for 250 cycles at a current density of 1 mA cm−2, with an areal capacity limit of 1 mAh cm−2. The electrochemical performance of LLZO membranes is also assessed in full cell configuration using a pyrochlore‐type iron (III) hydroxy fluoride cathode.
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spelling doaj-art-bf13cfff2e8f40fcb9d34f6f02a3879f2025-01-13T15:29:43ZengWileyAdvanced Science2198-38442025-01-01122n/an/a10.1002/advs.202412370Ultrafast Sintering of Dense Li7La3Zr2O12 Membranes for Li Metal All‐Solid‐State BatteriesFaruk Okur0Huanyu Zhang1Julian F. Baumgärtner2Jaka Sivavec3Matthias Klimpel4Gregor Paul Wasser5Romain Dubey6Lars P.H. Jeurgens7Dmitry Chernyshov8Wouter vanBeek9Kostiantyn V. Kravchyk10Maksym V. Kovalenko11Laboratory of Inorganic Chemistry Department of Chemistry and Applied Biosciences ETH Zürich Zürich CH‐8093 SwitzerlandLaboratory of Inorganic Chemistry Department of Chemistry and Applied Biosciences ETH Zürich Zürich CH‐8093 SwitzerlandLaboratory of Inorganic Chemistry Department of Chemistry and Applied Biosciences ETH Zürich Zürich CH‐8093 SwitzerlandLaboratory of Inorganic Chemistry Department of Chemistry and Applied Biosciences ETH Zürich Zürich CH‐8093 SwitzerlandLaboratory of Inorganic Chemistry Department of Chemistry and Applied Biosciences ETH Zürich Zürich CH‐8093 SwitzerlandLaboratory of Inorganic Chemistry Department of Chemistry and Applied Biosciences ETH Zürich Zürich CH‐8093 SwitzerlandLaboratory of Inorganic Chemistry Department of Chemistry and Applied Biosciences ETH Zürich Zürich CH‐8093 SwitzerlandLaboratory for Joining Technologies & Corrosion Empa – Swiss Federal Laboratories for Materials Science & Technology Dübendorf CH‐8600 SwitzerlandSwiss‐Norwegian Beamlines European Synchrotron Radiation Facility Grenoble 38000 FranceSwiss‐Norwegian Beamlines European Synchrotron Radiation Facility Grenoble 38000 FranceLaboratory of Inorganic Chemistry Department of Chemistry and Applied Biosciences ETH Zürich Zürich CH‐8093 SwitzerlandLaboratory of Inorganic Chemistry Department of Chemistry and Applied Biosciences ETH Zürich Zürich CH‐8093 SwitzerlandAbstract Ultrafast sintering (UFS) is a compelling approach for fabricating Li7La3Zr2O12 (LLZO) solid‐state electrolytes (SSEs), paving the way for advancing and commercializing Li‐garnet solid‐state batteries. Although this method is commonly applied to the sintering of LLZO ceramics, its use for producing dense, phase‐pure LLZO SSEs has thus far been primarily limited to millimeter‐thick pellets, which are unsuitable for commercial solid‐state batteries. This study presents ultrafast sintering as a highly effective approach for fabricating self‐standing, dense, 45 µm‐thick LLZO membranes. The chemical and structural evolution of LLZO membranes during the UFS process is characterized through in situ synchrotron X‐ray diffraction and thermogravimetric analysis‐mass spectrometry, complemented by an in‐depth investigation of surface chemistry using X‐ray photoelectron spectroscopy. The membranes in Li/LLZO/Li symmetrical cell configuration exhibit a high critical current density of up to 12.5 mA cm−2 and maintain superior cycling stability for 250 cycles at a current density of 1 mA cm−2, with an areal capacity limit of 1 mAh cm−2. The electrochemical performance of LLZO membranes is also assessed in full cell configuration using a pyrochlore‐type iron (III) hydroxy fluoride cathode.https://doi.org/10.1002/advs.202412370Li metal all‐solid‐state batterieslithiumLLZOmembranessolid‐state electrolyte
spellingShingle Faruk Okur
Huanyu Zhang
Julian F. Baumgärtner
Jaka Sivavec
Matthias Klimpel
Gregor Paul Wasser
Romain Dubey
Lars P.H. Jeurgens
Dmitry Chernyshov
Wouter vanBeek
Kostiantyn V. Kravchyk
Maksym V. Kovalenko
Ultrafast Sintering of Dense Li7La3Zr2O12 Membranes for Li Metal All‐Solid‐State Batteries
Advanced Science
Li metal all‐solid‐state batteries
lithium
LLZO
membranes
solid‐state electrolyte
title Ultrafast Sintering of Dense Li7La3Zr2O12 Membranes for Li Metal All‐Solid‐State Batteries
title_full Ultrafast Sintering of Dense Li7La3Zr2O12 Membranes for Li Metal All‐Solid‐State Batteries
title_fullStr Ultrafast Sintering of Dense Li7La3Zr2O12 Membranes for Li Metal All‐Solid‐State Batteries
title_full_unstemmed Ultrafast Sintering of Dense Li7La3Zr2O12 Membranes for Li Metal All‐Solid‐State Batteries
title_short Ultrafast Sintering of Dense Li7La3Zr2O12 Membranes for Li Metal All‐Solid‐State Batteries
title_sort ultrafast sintering of dense li7la3zr2o12 membranes for li metal all solid state batteries
topic Li metal all‐solid‐state batteries
lithium
LLZO
membranes
solid‐state electrolyte
url https://doi.org/10.1002/advs.202412370
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