Integration of ceramic matrix systems into coreless filament wound fiber-reinforced composite lightweight structures for lunar resource utilization

Integrating ceramic matrix systems into coreless filament winding (CFW) enables the creation of sustainable, heat- and fire-resistant fiber composite lightweight structures. This study introduces a chemically bonded ceramic matrix system based on metakaolin, tailored for space applications utilizing...

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Main Authors: Pascal Mindermann, Martin-Uwe Witt, Armaghan Samie, Sathis Kumar Selvarayan, Götz T. Gresser
Format: Article
Language:English
Published: Elsevier 2024-10-01
Series:Composites Part C: Open Access
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Online Access:http://www.sciencedirect.com/science/article/pii/S266668202400077X
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author Pascal Mindermann
Martin-Uwe Witt
Armaghan Samie
Sathis Kumar Selvarayan
Götz T. Gresser
author_facet Pascal Mindermann
Martin-Uwe Witt
Armaghan Samie
Sathis Kumar Selvarayan
Götz T. Gresser
author_sort Pascal Mindermann
collection DOAJ
description Integrating ceramic matrix systems into coreless filament winding (CFW) enables the creation of sustainable, heat- and fire-resistant fiber composite lightweight structures. This study introduces a chemically bonded ceramic matrix system based on metakaolin, tailored for space applications utilizing lunar resources. The system employs acidic activation for processing with basalt/mineral fibers and alkaline activation for carbon fibers composites. Initially, the constituents of the matrix system are outlined, alongside potential synthesis pathways from lunar resources. Various formulations, incorporating different additives, are proposed. Through coupon compression testing, the most performative formulations for each activation type are selected for further investigation. The addition of zirconium silicate resulted in a higher compressive strength without significantly affecting the compressive modulus. The study then proceeds to experimentally characterize the matrix system’s viscosity. Subsequently, the processability of the proposed matrix system with CFW is demonstrated through the fabrication of generic medium-size lattice samples. Finally, these samples undergo destructive structural testing in compression. While emphasizing material development aspects, the investigation concludes that the feasibility of the proposed concept is validated through the successful fabrication and testing of generic CFW samples, affirming its potential use in space-related structural applications.
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publishDate 2024-10-01
publisher Elsevier
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series Composites Part C: Open Access
spelling doaj-art-be0cc38342f84ec6935ffabbde45c6332024-12-09T04:28:12ZengElsevierComposites Part C: Open Access2666-68202024-10-0115100508Integration of ceramic matrix systems into coreless filament wound fiber-reinforced composite lightweight structures for lunar resource utilizationPascal Mindermann0Martin-Uwe Witt1Armaghan Samie2Sathis Kumar Selvarayan3Götz T. Gresser4Institute for Textile and Fiber Technologies, University of Stuttgart, Germany; Corresponding author.German Institutes of Textile and Fiber Research, Denkendorf, GermanyGerman Institutes of Textile and Fiber Research, Denkendorf, GermanyGerman Institutes of Textile and Fiber Research, Denkendorf, GermanyInstitute for Textile and Fiber Technologies, University of Stuttgart, Germany; German Institutes of Textile and Fiber Research, Denkendorf, GermanyIntegrating ceramic matrix systems into coreless filament winding (CFW) enables the creation of sustainable, heat- and fire-resistant fiber composite lightweight structures. This study introduces a chemically bonded ceramic matrix system based on metakaolin, tailored for space applications utilizing lunar resources. The system employs acidic activation for processing with basalt/mineral fibers and alkaline activation for carbon fibers composites. Initially, the constituents of the matrix system are outlined, alongside potential synthesis pathways from lunar resources. Various formulations, incorporating different additives, are proposed. Through coupon compression testing, the most performative formulations for each activation type are selected for further investigation. The addition of zirconium silicate resulted in a higher compressive strength without significantly affecting the compressive modulus. The study then proceeds to experimentally characterize the matrix system’s viscosity. Subsequently, the processability of the proposed matrix system with CFW is demonstrated through the fabrication of generic medium-size lattice samples. Finally, these samples undergo destructive structural testing in compression. While emphasizing material development aspects, the investigation concludes that the feasibility of the proposed concept is validated through the successful fabrication and testing of generic CFW samples, affirming its potential use in space-related structural applications.http://www.sciencedirect.com/science/article/pii/S266668202400077XCoreless filament windingCeramic matrix compositesChemically bonded ceramicsIn situ resource utilizationLunar resources
spellingShingle Pascal Mindermann
Martin-Uwe Witt
Armaghan Samie
Sathis Kumar Selvarayan
Götz T. Gresser
Integration of ceramic matrix systems into coreless filament wound fiber-reinforced composite lightweight structures for lunar resource utilization
Composites Part C: Open Access
Coreless filament winding
Ceramic matrix composites
Chemically bonded ceramics
In situ resource utilization
Lunar resources
title Integration of ceramic matrix systems into coreless filament wound fiber-reinforced composite lightweight structures for lunar resource utilization
title_full Integration of ceramic matrix systems into coreless filament wound fiber-reinforced composite lightweight structures for lunar resource utilization
title_fullStr Integration of ceramic matrix systems into coreless filament wound fiber-reinforced composite lightweight structures for lunar resource utilization
title_full_unstemmed Integration of ceramic matrix systems into coreless filament wound fiber-reinforced composite lightweight structures for lunar resource utilization
title_short Integration of ceramic matrix systems into coreless filament wound fiber-reinforced composite lightweight structures for lunar resource utilization
title_sort integration of ceramic matrix systems into coreless filament wound fiber reinforced composite lightweight structures for lunar resource utilization
topic Coreless filament winding
Ceramic matrix composites
Chemically bonded ceramics
In situ resource utilization
Lunar resources
url http://www.sciencedirect.com/science/article/pii/S266668202400077X
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AT armaghansamie integrationofceramicmatrixsystemsintocorelessfilamentwoundfiberreinforcedcompositelightweightstructuresforlunarresourceutilization
AT sathiskumarselvarayan integrationofceramicmatrixsystemsintocorelessfilamentwoundfiberreinforcedcompositelightweightstructuresforlunarresourceutilization
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