Triple-Layer Porous Transport Layers with Ultra-High Porosity for Enhanced Oxygen Transport and Catalyst Utilization in Water Electrolysis

Highlights A novel triple-layer Ti-porous transport layer (PTL), fabricated using a practical and scalable tape casting and roll calendering process, enhances catalyst utilization by increasing interfacial contact area and the triple-phase boundary. The ultra-high porosity (75%) backing layer and gr...

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Bibliographic Details
Main Authors: Seong Hyun Park, Young Je Park, Seungsoo Jang, Pilyoung Lee, Soobin Yoon, Young-June Park, Chi-Young Jung, Kang Taek Lee
Format: Article
Language:English
Published: SpringerOpen 2025-06-01
Series:Nano-Micro Letters
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Online Access:https://doi.org/10.1007/s40820-025-01831-z
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Summary:Highlights A novel triple-layer Ti-porous transport layer (PTL), fabricated using a practical and scalable tape casting and roll calendering process, enhances catalyst utilization by increasing interfacial contact area and the triple-phase boundary. The ultra-high porosity (75%) backing layer and graded structure maximize oxygen transport, mitigate oxygen accumulation, and improve reactant accessibility. Electrochemical evaluations demonstrate a 127 mV reduction in voltage at 2 A cm−2 compared to a commercial PTL, accelerating proton exchange membrane water electrolysis commercialization and supporting the transition to sustainable energy.
ISSN:2311-6706
2150-5551