Image segmentation and CNN-based deep learning architectures for the modelling on particulate matter formation during solid fuels combustion

Three typical solid fuels (coal, biomass, and refuse-derived fuel) were individually combusted in a lab-scale drop tube furnace. The computer Vision method was employed to extract the morphological characteristics of particulate matter (PM) and establish a dataset of 12,637 particle features. Six co...

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Main Authors: Yanchi Jiang, Lanting Zhuo, Xiaojiang Wu, Zhongxiao Zhang, Xinwei Guo, Wei Wang, Cunjiang Fan
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Fuel Processing Technology
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Online Access:http://www.sciencedirect.com/science/article/pii/S0378382024001462
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author Yanchi Jiang
Lanting Zhuo
Xiaojiang Wu
Zhongxiao Zhang
Xinwei Guo
Wei Wang
Cunjiang Fan
author_facet Yanchi Jiang
Lanting Zhuo
Xiaojiang Wu
Zhongxiao Zhang
Xinwei Guo
Wei Wang
Cunjiang Fan
author_sort Yanchi Jiang
collection DOAJ
description Three typical solid fuels (coal, biomass, and refuse-derived fuel) were individually combusted in a lab-scale drop tube furnace. The computer Vision method was employed to extract the morphological characteristics of particulate matter (PM) and establish a dataset of 12,637 particle features. Six convolutional neural network models were developed, and three transfer learning strategies were studied. The ResNet50 model achieved a peak accuracy of 96.6 % when fine-tuned across all layers, demonstrating its exceptional capability to identify irregular, angular, agglomerated, and completely melted particles. Based on this model, the predominant form of PM10 produced from all three fuels was irregular, ranging from 28.91 to 81.37 wt%, whereas PM10–200 consisted primarily of 9.92 to 49.44 wt% angular, 5.10 to 39.59 wt% agglomerated, and 0.08 to 39.06 wt% completely melted forms. By combining combustion experiments and thermodynamic equilibrium calculations, it was proven that Si, Na, K, and Cl form irregular particles as the major types of PM10. SiAl readily forms ‘angular’ PM10–200, whereas collisions with fine particles in the gas phase leads to the formation of agglomerated particles of Na/K-Al-Si. Ca/Fe-Al-Si formed completely melted particles of 59.06 wt% in total.
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institution Kabale University
issn 0378-3820
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publishDate 2025-03-01
publisher Elsevier
record_format Article
series Fuel Processing Technology
spelling doaj-art-b9456c86e838494bbb03306c7bf5aa532025-01-15T04:11:33ZengElsevierFuel Processing Technology0378-38202025-03-01267108176Image segmentation and CNN-based deep learning architectures for the modelling on particulate matter formation during solid fuels combustionYanchi Jiang0Lanting Zhuo1Xiaojiang Wu2Zhongxiao Zhang3Xinwei Guo4Wei Wang5Cunjiang Fan6College of Smart Energy, Shanghai Jiao Tong University, Shanghai 200240, China; Corresponding author at: College of Smart Energy, Shanghai Jiao Tong University, Shanghai 200240, China.College of Smart Energy, Shanghai Jiao Tong University, Shanghai 200240, ChinaSchool of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, ChinaSchool of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, ChinaSchool of Energy and Power Engineering, North China University of Water Resources and Electric Power, Zhengzhou 450045, ChinaSchool of Energy and Power Engineering, North China University of Water Resources and Electric Power, Zhengzhou 450045, ChinaSchool of Energy and Power Engineering, North China University of Water Resources and Electric Power, Zhengzhou 450045, ChinaThree typical solid fuels (coal, biomass, and refuse-derived fuel) were individually combusted in a lab-scale drop tube furnace. The computer Vision method was employed to extract the morphological characteristics of particulate matter (PM) and establish a dataset of 12,637 particle features. Six convolutional neural network models were developed, and three transfer learning strategies were studied. The ResNet50 model achieved a peak accuracy of 96.6 % when fine-tuned across all layers, demonstrating its exceptional capability to identify irregular, angular, agglomerated, and completely melted particles. Based on this model, the predominant form of PM10 produced from all three fuels was irregular, ranging from 28.91 to 81.37 wt%, whereas PM10–200 consisted primarily of 9.92 to 49.44 wt% angular, 5.10 to 39.59 wt% agglomerated, and 0.08 to 39.06 wt% completely melted forms. By combining combustion experiments and thermodynamic equilibrium calculations, it was proven that Si, Na, K, and Cl form irregular particles as the major types of PM10. SiAl readily forms ‘angular’ PM10–200, whereas collisions with fine particles in the gas phase leads to the formation of agglomerated particles of Na/K-Al-Si. Ca/Fe-Al-Si formed completely melted particles of 59.06 wt% in total.http://www.sciencedirect.com/science/article/pii/S0378382024001462Deep learningPM formationMorphology transformationObject detectionTransfer learning
spellingShingle Yanchi Jiang
Lanting Zhuo
Xiaojiang Wu
Zhongxiao Zhang
Xinwei Guo
Wei Wang
Cunjiang Fan
Image segmentation and CNN-based deep learning architectures for the modelling on particulate matter formation during solid fuels combustion
Fuel Processing Technology
Deep learning
PM formation
Morphology transformation
Object detection
Transfer learning
title Image segmentation and CNN-based deep learning architectures for the modelling on particulate matter formation during solid fuels combustion
title_full Image segmentation and CNN-based deep learning architectures for the modelling on particulate matter formation during solid fuels combustion
title_fullStr Image segmentation and CNN-based deep learning architectures for the modelling on particulate matter formation during solid fuels combustion
title_full_unstemmed Image segmentation and CNN-based deep learning architectures for the modelling on particulate matter formation during solid fuels combustion
title_short Image segmentation and CNN-based deep learning architectures for the modelling on particulate matter formation during solid fuels combustion
title_sort image segmentation and cnn based deep learning architectures for the modelling on particulate matter formation during solid fuels combustion
topic Deep learning
PM formation
Morphology transformation
Object detection
Transfer learning
url http://www.sciencedirect.com/science/article/pii/S0378382024001462
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