Progress and prospects in magnesium alloy scrap recycling

Magnesium (Mg) alloy is widely used in aerospace and automotive industries as an excellent lightweight metal material to reduce carbon emissions. The expansion of Mg alloy applications and the increasing demands for these materials have significantly facilitated the generation of Mg alloy scrap. The...

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Main Authors: Lipeng Wang, Dong Liang, Rong Yu, Meng Wang, Yang Tian, Tingzhuang Ma, Bin Yang, Baoqiang Xu, Wenlong Jiang
Format: Article
Language:English
Published: KeAi Communications Co., Ltd. 2024-12-01
Series:Journal of Magnesium and Alloys
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Online Access:http://www.sciencedirect.com/science/article/pii/S2213956724003955
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author Lipeng Wang
Dong Liang
Rong Yu
Meng Wang
Yang Tian
Tingzhuang Ma
Bin Yang
Baoqiang Xu
Wenlong Jiang
author_facet Lipeng Wang
Dong Liang
Rong Yu
Meng Wang
Yang Tian
Tingzhuang Ma
Bin Yang
Baoqiang Xu
Wenlong Jiang
author_sort Lipeng Wang
collection DOAJ
description Magnesium (Mg) alloy is widely used in aerospace and automotive industries as an excellent lightweight metal material to reduce carbon emissions. The expansion of Mg alloy applications and the increasing demands for these materials have significantly facilitated the generation of Mg alloy scrap. The recycling of Mg resources is crucial for promoting both environmental sustainability and economic viability. However, current recycling effect is unsatisfactory. Therefore, this paper provides a comprehensive review of the entire recycling process, including scrap classification, separation and sorting, pre-treatment, and recycling. This paper explores the generation of Mg alloy scrap and its reincorporation into industrial products. This review outlines various Mg scrap recycling technologies based on different phase states. These include liquid-state recycling (such as flux refining, impurity removal additives, fluxless refining, compound treatment, and direct remelting), solid-state recycling (involving hot extrusion, equal-channel angular pressing (ECAP), friction stir extrusion (FSE), and spark plasma sintering (SPS)), vapor-state recycling (comprising vacuum distillation and sublimation), electrochemical recycling (solid oxide membrane (SOM) electrolysis, RE-12™ electrorefining, and non-aqueous solution electrorefining), and Mg secondary alloy development. The advantages and existing challenges associated with each method are compared and discussed, and the current obstacles to the future recycling of complex scrap are examined.
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spelling doaj-art-b8d0888ae36c45119ea6ff548ab7d24a2025-01-10T04:37:59ZengKeAi Communications Co., Ltd.Journal of Magnesium and Alloys2213-95672024-12-01121248284867Progress and prospects in magnesium alloy scrap recyclingLipeng Wang0Dong Liang1Rong Yu2Meng Wang3Yang Tian4Tingzhuang Ma5Bin Yang6Baoqiang Xu7Wenlong Jiang8Key Laboratory for Nonferrous Vacuum Metallurgy of Yunnan Province, Kunming University of Science and Technology, Kunming 650093, China; State Key Laboratory of Complex Non-ferrous Metal Resources Clean Utilization, Kunming University of Science and Technology, Kunming 650093, China; National Engineering Research Center of Vacuum Metallurgy, Kunming University of Science and Technology, Kunming, 650093, China; Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650093, ChinaKey Laboratory for Nonferrous Vacuum Metallurgy of Yunnan Province, Kunming University of Science and Technology, Kunming 650093, China; State Key Laboratory of Complex Non-ferrous Metal Resources Clean Utilization, Kunming University of Science and Technology, Kunming 650093, China; National Engineering Research Center of Vacuum Metallurgy, Kunming University of Science and Technology, Kunming, 650093, China; Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650093, ChinaKey Laboratory for Nonferrous Vacuum Metallurgy of Yunnan Province, Kunming University of Science and Technology, Kunming 650093, China; State Key Laboratory of Complex Non-ferrous Metal Resources Clean Utilization, Kunming University of Science and Technology, Kunming 650093, China; National Engineering Research Center of Vacuum Metallurgy, Kunming University of Science and Technology, Kunming, 650093, China; Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650093, ChinaKey Laboratory for Nonferrous Vacuum Metallurgy of Yunnan Province, Kunming University of Science and Technology, Kunming 650093, China; State Key Laboratory of Complex Non-ferrous Metal Resources Clean Utilization, Kunming University of Science and Technology, Kunming 650093, China; National Engineering Research Center of Vacuum Metallurgy, Kunming University of Science and Technology, Kunming, 650093, China; Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650093, ChinaKey Laboratory for Nonferrous Vacuum Metallurgy of Yunnan Province, Kunming University of Science and Technology, Kunming 650093, China; State Key Laboratory of Complex Non-ferrous Metal Resources Clean Utilization, Kunming University of Science and Technology, Kunming 650093, China; National Engineering Research Center of Vacuum Metallurgy, Kunming University of Science and Technology, Kunming, 650093, China; Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650093, China; Corresponding author.Key Laboratory for Nonferrous Vacuum Metallurgy of Yunnan Province, Kunming University of Science and Technology, Kunming 650093, China; State Key Laboratory of Complex Non-ferrous Metal Resources Clean Utilization, Kunming University of Science and Technology, Kunming 650093, China; National Engineering Research Center of Vacuum Metallurgy, Kunming University of Science and Technology, Kunming, 650093, China; Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650093, ChinaKey Laboratory for Nonferrous Vacuum Metallurgy of Yunnan Province, Kunming University of Science and Technology, Kunming 650093, China; State Key Laboratory of Complex Non-ferrous Metal Resources Clean Utilization, Kunming University of Science and Technology, Kunming 650093, China; National Engineering Research Center of Vacuum Metallurgy, Kunming University of Science and Technology, Kunming, 650093, China; Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650093, ChinaKey Laboratory for Nonferrous Vacuum Metallurgy of Yunnan Province, Kunming University of Science and Technology, Kunming 650093, China; State Key Laboratory of Complex Non-ferrous Metal Resources Clean Utilization, Kunming University of Science and Technology, Kunming 650093, China; National Engineering Research Center of Vacuum Metallurgy, Kunming University of Science and Technology, Kunming, 650093, China; Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650093, ChinaKey Laboratory for Nonferrous Vacuum Metallurgy of Yunnan Province, Kunming University of Science and Technology, Kunming 650093, China; State Key Laboratory of Complex Non-ferrous Metal Resources Clean Utilization, Kunming University of Science and Technology, Kunming 650093, China; National Engineering Research Center of Vacuum Metallurgy, Kunming University of Science and Technology, Kunming, 650093, China; Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650093, ChinaMagnesium (Mg) alloy is widely used in aerospace and automotive industries as an excellent lightweight metal material to reduce carbon emissions. The expansion of Mg alloy applications and the increasing demands for these materials have significantly facilitated the generation of Mg alloy scrap. The recycling of Mg resources is crucial for promoting both environmental sustainability and economic viability. However, current recycling effect is unsatisfactory. Therefore, this paper provides a comprehensive review of the entire recycling process, including scrap classification, separation and sorting, pre-treatment, and recycling. This paper explores the generation of Mg alloy scrap and its reincorporation into industrial products. This review outlines various Mg scrap recycling technologies based on different phase states. These include liquid-state recycling (such as flux refining, impurity removal additives, fluxless refining, compound treatment, and direct remelting), solid-state recycling (involving hot extrusion, equal-channel angular pressing (ECAP), friction stir extrusion (FSE), and spark plasma sintering (SPS)), vapor-state recycling (comprising vacuum distillation and sublimation), electrochemical recycling (solid oxide membrane (SOM) electrolysis, RE-12™ electrorefining, and non-aqueous solution electrorefining), and Mg secondary alloy development. The advantages and existing challenges associated with each method are compared and discussed, and the current obstacles to the future recycling of complex scrap are examined.http://www.sciencedirect.com/science/article/pii/S2213956724003955Magnesium alloyScrap recyclingRecycling techniques
spellingShingle Lipeng Wang
Dong Liang
Rong Yu
Meng Wang
Yang Tian
Tingzhuang Ma
Bin Yang
Baoqiang Xu
Wenlong Jiang
Progress and prospects in magnesium alloy scrap recycling
Journal of Magnesium and Alloys
Magnesium alloy
Scrap recycling
Recycling techniques
title Progress and prospects in magnesium alloy scrap recycling
title_full Progress and prospects in magnesium alloy scrap recycling
title_fullStr Progress and prospects in magnesium alloy scrap recycling
title_full_unstemmed Progress and prospects in magnesium alloy scrap recycling
title_short Progress and prospects in magnesium alloy scrap recycling
title_sort progress and prospects in magnesium alloy scrap recycling
topic Magnesium alloy
Scrap recycling
Recycling techniques
url http://www.sciencedirect.com/science/article/pii/S2213956724003955
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