Topology Optimization Analysis of Aero-engine Gearbox Housing Considering the Coupling of Thermal Elastohydrodynamic Lubrication

In order to improve the structural performance of the aero-engine gearbox housing and reduce the adverse effects of the engine bad working conditions on the supporting components, the topology optimization theory based on variable density method is adopted, and the minimum flexibility index and weig...

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Main Authors: Jiaxin Mu, Bin Xing, Mei Guo, Hengwen Qiao, Qiuju Wang
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2022-02-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.02.021
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author Jiaxin Mu
Bin Xing
Mei Guo
Hengwen Qiao
Qiuju Wang
author_facet Jiaxin Mu
Bin Xing
Mei Guo
Hengwen Qiao
Qiuju Wang
author_sort Jiaxin Mu
collection DOAJ
description In order to improve the structural performance of the aero-engine gearbox housing and reduce the adverse effects of the engine bad working conditions on the supporting components, the topology optimization theory based on variable density method is adopted, and the minimum flexibility index and weighted average transverse eigenvalue are taken as the target number, and the coupling of thermal-elastohydrodynamic-lubrication effects of the supporting components are considered. Taking the maximum deformation less than 0.15 mm and the equivalent stress less than the material stress as the constraint conditions, the topology optimization design of the aero-engine gearbox housing is carried out. According to the topology optimization results, the geometric reconstruction of the housing structure is carried out, and the strength, stiffness and mass of the shell structure before and after optimization are compared and analyzed. The results show that, after optimization, the housing mass is reduced from 5.53 kg to 5.107 kg, the weight is reduced by 7.6%, the maximum deflection of the housing is reduced from 0.173 1 mm to 0.127 mm, the deformation is reduced by 26.6%, the maximum equivalent stress of the housing is reduced from 124 MPa to 116.9 MPa, the stress is reduced by 5.7%.The maximum deformation and equivalent stress of the housing are effectively reduced, and the strength and stiffness of the housing are significantly improved. It is of great significance to improve the reliability and service life of aero-engine central transmission shell.
format Article
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institution Kabale University
issn 1004-2539
language zho
publishDate 2022-02-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-b874b01fafde4ede9fa7b0bfa194fb0e2025-01-10T13:59:41ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392022-02-014612713430481948Topology Optimization Analysis of Aero-engine Gearbox Housing Considering the Coupling of Thermal Elastohydrodynamic LubricationJiaxin MuBin XingMei GuoHengwen QiaoQiuju WangIn order to improve the structural performance of the aero-engine gearbox housing and reduce the adverse effects of the engine bad working conditions on the supporting components, the topology optimization theory based on variable density method is adopted, and the minimum flexibility index and weighted average transverse eigenvalue are taken as the target number, and the coupling of thermal-elastohydrodynamic-lubrication effects of the supporting components are considered. Taking the maximum deformation less than 0.15 mm and the equivalent stress less than the material stress as the constraint conditions, the topology optimization design of the aero-engine gearbox housing is carried out. According to the topology optimization results, the geometric reconstruction of the housing structure is carried out, and the strength, stiffness and mass of the shell structure before and after optimization are compared and analyzed. The results show that, after optimization, the housing mass is reduced from 5.53 kg to 5.107 kg, the weight is reduced by 7.6%, the maximum deflection of the housing is reduced from 0.173 1 mm to 0.127 mm, the deformation is reduced by 26.6%, the maximum equivalent stress of the housing is reduced from 124 MPa to 116.9 MPa, the stress is reduced by 5.7%.The maximum deformation and equivalent stress of the housing are effectively reduced, and the strength and stiffness of the housing are significantly improved. It is of great significance to improve the reliability and service life of aero-engine central transmission shell.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.02.021Aero-engineGearboxTopological optimizationVariable density method
spellingShingle Jiaxin Mu
Bin Xing
Mei Guo
Hengwen Qiao
Qiuju Wang
Topology Optimization Analysis of Aero-engine Gearbox Housing Considering the Coupling of Thermal Elastohydrodynamic Lubrication
Jixie chuandong
Aero-engine
Gearbox
Topological optimization
Variable density method
title Topology Optimization Analysis of Aero-engine Gearbox Housing Considering the Coupling of Thermal Elastohydrodynamic Lubrication
title_full Topology Optimization Analysis of Aero-engine Gearbox Housing Considering the Coupling of Thermal Elastohydrodynamic Lubrication
title_fullStr Topology Optimization Analysis of Aero-engine Gearbox Housing Considering the Coupling of Thermal Elastohydrodynamic Lubrication
title_full_unstemmed Topology Optimization Analysis of Aero-engine Gearbox Housing Considering the Coupling of Thermal Elastohydrodynamic Lubrication
title_short Topology Optimization Analysis of Aero-engine Gearbox Housing Considering the Coupling of Thermal Elastohydrodynamic Lubrication
title_sort topology optimization analysis of aero engine gearbox housing considering the coupling of thermal elastohydrodynamic lubrication
topic Aero-engine
Gearbox
Topological optimization
Variable density method
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.02.021
work_keys_str_mv AT jiaxinmu topologyoptimizationanalysisofaeroenginegearboxhousingconsideringthecouplingofthermalelastohydrodynamiclubrication
AT binxing topologyoptimizationanalysisofaeroenginegearboxhousingconsideringthecouplingofthermalelastohydrodynamiclubrication
AT meiguo topologyoptimizationanalysisofaeroenginegearboxhousingconsideringthecouplingofthermalelastohydrodynamiclubrication
AT hengwenqiao topologyoptimizationanalysisofaeroenginegearboxhousingconsideringthecouplingofthermalelastohydrodynamiclubrication
AT qiujuwang topologyoptimizationanalysisofaeroenginegearboxhousingconsideringthecouplingofthermalelastohydrodynamiclubrication