Developmet the Complex Technology for Highly Concentrated Acid Solutions of Electroplating Industry

The paper presents the results of research on the application of ion-exchange processes for the extraction of iron (II) and copper (II) ions from liquid acid wastes of electroplating production. In the course of experimental studies, it was shown that with an increase in the concentration of sulfuri...

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Main Authors: IVANENKO Olena, DOVHOLAP Sergii, NOSACHOVA Yuliia, PLASHYKHIN Sergii, PAVLIUK Nonna, SKLADANNYY Denys
Format: Article
Language:English
Published: Sciendo 2025-01-01
Series:Architecture, Civil Engineering, Environment
Subjects:
Online Access:https://doi.org/10.2478/acee-2024-0008
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author IVANENKO Olena
DOVHOLAP Sergii
NOSACHOVA Yuliia
PLASHYKHIN Sergii
PAVLIUK Nonna
SKLADANNYY Denys
author_facet IVANENKO Olena
DOVHOLAP Sergii
NOSACHOVA Yuliia
PLASHYKHIN Sergii
PAVLIUK Nonna
SKLADANNYY Denys
author_sort IVANENKO Olena
collection DOAJ
description The paper presents the results of research on the application of ion-exchange processes for the extraction of iron (II) and copper (II) ions from liquid acid wastes of electroplating production. In the course of experimental studies, it was shown that with an increase in the concentration of sulfuric acid, the total exchangeable dynamic capacity (TEDC) of the cationite significantly decreases both during the sorption of iron ions and during the sorption of copper ions. At the same time, an increase in the iron (II) ions concentration leads to a significant increase in TEDC – even with a sulfuric acid concentration of 8–13 g/dm3, TEDC reached the level of 1.35 g-eq/dm3, which corresponds to the sorption level of neutral dilute solutions. However, it can be seen from the total concentration that the efficiency of sorption of metals from acidic solutions remains quite high and increases with the increase of the initial total content of sorbed ions. The main indicator used when choosing an ion exchange method is the possibility of effective regeneration of the cation exchange material. When using a 5% solution of sulfuric acid already at the specific consumption of the regeneration solution, it was possible to achieve a degree of regeneration at the level of 95–98%, and when using a 10% solution, the degree of regeneration reached 100%. According to the research results, a technological scheme for processing regeneration solutions by precipitation of metals from regeneration solutions into magnetites in a ferritizer reactor was proposed.
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institution Kabale University
issn 2720-6947
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publishDate 2025-01-01
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spelling doaj-art-b2faa8e1b0d5462690a297636c39a4592025-01-14T14:22:35ZengSciendoArchitecture, Civil Engineering, Environment2720-69472025-01-01171839010.2478/acee-2024-0008Developmet the Complex Technology for Highly Concentrated Acid Solutions of Electroplating IndustryIVANENKO Olena0DOVHOLAP Sergii1NOSACHOVA Yuliia2PLASHYKHIN Sergii3PAVLIUK Nonna4SKLADANNYY Denys5Dr. Hab. Eng.; Department of Ecology and Technology of Plant Polymers National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute”, 37, Prospect Beresteiskyi, Kyiv, 03056, UkrainePhD; Department of Ecology and Technology of Plant Polymers National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute”, 37 Prospect Beresteiskyi, Kyiv, 03056, UkraineDr. Eng.; Department of Ecology and Technology of Plant Polymers National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute”, 37 Prospect Beresteiskyi, Kyiv, 03056, UkraineDr. Eng.; Automation Hardware and Software Department National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute”, 37 Prospect Beresteiskyi, Kyiv, 03056, UkraineDr. Eng.; Department of Heat-Physical Problems of Heat Supply Systems Institute of Engineering Thermophysics of National Academy of Sciences, 2a, Marii Kapnist (Zhelyabova) Str., Kyiv, 03057, UkraineDr. Eng.; Automation Hardware and Software Department National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute”, 37 Prospect Beresteiskyi, Kiev, 03056, UkraineThe paper presents the results of research on the application of ion-exchange processes for the extraction of iron (II) and copper (II) ions from liquid acid wastes of electroplating production. In the course of experimental studies, it was shown that with an increase in the concentration of sulfuric acid, the total exchangeable dynamic capacity (TEDC) of the cationite significantly decreases both during the sorption of iron ions and during the sorption of copper ions. At the same time, an increase in the iron (II) ions concentration leads to a significant increase in TEDC – even with a sulfuric acid concentration of 8–13 g/dm3, TEDC reached the level of 1.35 g-eq/dm3, which corresponds to the sorption level of neutral dilute solutions. However, it can be seen from the total concentration that the efficiency of sorption of metals from acidic solutions remains quite high and increases with the increase of the initial total content of sorbed ions. The main indicator used when choosing an ion exchange method is the possibility of effective regeneration of the cation exchange material. When using a 5% solution of sulfuric acid already at the specific consumption of the regeneration solution, it was possible to achieve a degree of regeneration at the level of 95–98%, and when using a 10% solution, the degree of regeneration reached 100%. According to the research results, a technological scheme for processing regeneration solutions by precipitation of metals from regeneration solutions into magnetites in a ferritizer reactor was proposed.https://doi.org/10.2478/acee-2024-0008ion exchangegalvanic dischargesspent regeneration solutionsmetal magnetites
spellingShingle IVANENKO Olena
DOVHOLAP Sergii
NOSACHOVA Yuliia
PLASHYKHIN Sergii
PAVLIUK Nonna
SKLADANNYY Denys
Developmet the Complex Technology for Highly Concentrated Acid Solutions of Electroplating Industry
Architecture, Civil Engineering, Environment
ion exchange
galvanic discharges
spent regeneration solutions
metal magnetites
title Developmet the Complex Technology for Highly Concentrated Acid Solutions of Electroplating Industry
title_full Developmet the Complex Technology for Highly Concentrated Acid Solutions of Electroplating Industry
title_fullStr Developmet the Complex Technology for Highly Concentrated Acid Solutions of Electroplating Industry
title_full_unstemmed Developmet the Complex Technology for Highly Concentrated Acid Solutions of Electroplating Industry
title_short Developmet the Complex Technology for Highly Concentrated Acid Solutions of Electroplating Industry
title_sort developmet the complex technology for highly concentrated acid solutions of electroplating industry
topic ion exchange
galvanic discharges
spent regeneration solutions
metal magnetites
url https://doi.org/10.2478/acee-2024-0008
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