THEORETICAL STUDY ON ROUGHNESS FACTORS OF INVOLUTE SPUR GEAR TRANSMISSION

The surface roughness data of test-pieces with transverse profiles were firstly measured by a roughness profile measuring analyzer. With the help of the Fourier nonlinear approximation the measured data were used to form a roughness function which was superimposed to film thickness equation and a mi...

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Main Authors: GAO ChuangKuan, ZHOU ZhongKe
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Strength 2016-01-01
Series:Jixie qiangdu
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Online Access:http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2016.05.037
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author GAO ChuangKuan
ZHOU ZhongKe
author_facet GAO ChuangKuan
ZHOU ZhongKe
author_sort GAO ChuangKuan
collection DOAJ
description The surface roughness data of test-pieces with transverse profiles were firstly measured by a roughness profile measuring analyzer. With the help of the Fourier nonlinear approximation the measured data were used to form a roughness function which was superimposed to film thickness equation and a mixed thermal elastohydrodynamic lubrication model was then established. Based on the model,280 sets of numerical calculations were carried for both medium and heavy duty transmissions through changing the roughness values. The results show that the contact stress τ<sub>max,r</sub>for rough teeth surfaces is increased by 5%compared with the contact stress τ<sub>max,s</sub>for smooth teeth surfaces when the root mean square roughness of tooth surface σ≤0. 3μm; While the τ<sub>max,r</sub>is increased by 15- 20% compared with the τ<sub>max,s</sub>when σ ≥ 0. 5 μm. At the end,several theoretical formulas for determining the roughness factors are created based on the multiple regression analysis of the above calculated results.
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institution Kabale University
issn 1001-9669
language zho
publishDate 2016-01-01
publisher Editorial Office of Journal of Mechanical Strength
record_format Article
series Jixie qiangdu
spelling doaj-art-b140c79ad62f4487b7d4f39492a98fe22025-01-15T02:35:51ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692016-01-01381113111730596663THEORETICAL STUDY ON ROUGHNESS FACTORS OF INVOLUTE SPUR GEAR TRANSMISSIONGAO ChuangKuanZHOU ZhongKeThe surface roughness data of test-pieces with transverse profiles were firstly measured by a roughness profile measuring analyzer. With the help of the Fourier nonlinear approximation the measured data were used to form a roughness function which was superimposed to film thickness equation and a mixed thermal elastohydrodynamic lubrication model was then established. Based on the model,280 sets of numerical calculations were carried for both medium and heavy duty transmissions through changing the roughness values. The results show that the contact stress τ<sub>max,r</sub>for rough teeth surfaces is increased by 5%compared with the contact stress τ<sub>max,s</sub>for smooth teeth surfaces when the root mean square roughness of tooth surface σ≤0. 3μm; While the τ<sub>max,r</sub>is increased by 15- 20% compared with the τ<sub>max,s</sub>when σ ≥ 0. 5 μm. At the end,several theoretical formulas for determining the roughness factors are created based on the multiple regression analysis of the above calculated results.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2016.05.037Gear transmissionContact stressTransverse rough featuresRoughness factors
spellingShingle GAO ChuangKuan
ZHOU ZhongKe
THEORETICAL STUDY ON ROUGHNESS FACTORS OF INVOLUTE SPUR GEAR TRANSMISSION
Jixie qiangdu
Gear transmission
Contact stress
Transverse rough features
Roughness factors
title THEORETICAL STUDY ON ROUGHNESS FACTORS OF INVOLUTE SPUR GEAR TRANSMISSION
title_full THEORETICAL STUDY ON ROUGHNESS FACTORS OF INVOLUTE SPUR GEAR TRANSMISSION
title_fullStr THEORETICAL STUDY ON ROUGHNESS FACTORS OF INVOLUTE SPUR GEAR TRANSMISSION
title_full_unstemmed THEORETICAL STUDY ON ROUGHNESS FACTORS OF INVOLUTE SPUR GEAR TRANSMISSION
title_short THEORETICAL STUDY ON ROUGHNESS FACTORS OF INVOLUTE SPUR GEAR TRANSMISSION
title_sort theoretical study on roughness factors of involute spur gear transmission
topic Gear transmission
Contact stress
Transverse rough features
Roughness factors
url http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2016.05.037
work_keys_str_mv AT gaochuangkuan theoreticalstudyonroughnessfactorsofinvolutespurgeartransmission
AT zhouzhongke theoreticalstudyonroughnessfactorsofinvolutespurgeartransmission