Productivity Analysis in the Production Process Using the Six Sigma Method (Case Study at the XSMK Company)

XSMK company is a company engaged in the furniture sector that produces various kinds of shelving products in Indonesia. There are problems that hinder the productivity of the company, namely waste in the production process. Six Sigma is an organized and systematic method for process improvement str...

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Main Author: Elanjati Worldailmi
Format: Article
Language:English
Published: UIN Sunan Kalijaga, Faculty of Science and Technology, Industrial Engineering Department 2023-02-01
Series:Journal of Industrial Engineering and Halal Industries
Subjects:
Online Access:https://ejournal.uin-suka.ac.id/saintek/JIEHIS/article/view/3783
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author Elanjati Worldailmi
author_facet Elanjati Worldailmi
author_sort Elanjati Worldailmi
collection DOAJ
description XSMK company is a company engaged in the furniture sector that produces various kinds of shelving products in Indonesia. There are problems that hinder the productivity of the company, namely waste in the production process. Six Sigma is an organized and systematic method for process improvement strategy and new product development that relies on statistical methods and scientific methods to create reductions in product defect rates. With the Six Sigma method, the company implements a vision of quality improvement towards the target of 3.4 failures per million opportunities DPMO (Defects Per Million Opportunities). For this reason, a study was conducted which aimed to determine the value of six sigma, the causes of product rejects, as well as suggestions for improvements to the company. From the results of data processing, the company has an average sigma level of 4,336 with a possible damage of 5,867.5 units for one million productions. There are 4 out of 11 processes that cause rejected products, namely Pond, Bending Plate, Spot, Welding. The main cause of Reject is plate Bending with the percentage of total Reject being 48.077%. From the problems that occur, actions can be taken to minimize Reject products in the production process at the company in the form of making improvements to the Pond Process, Plate Bending Process, Spot Process, Welding Process, Machines, Workers, Raw Materials, and Systems that exist in the company.
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publisher UIN Sunan Kalijaga, Faculty of Science and Technology, Industrial Engineering Department
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spelling doaj-art-b069a175d65440b88ba7458eb76058182025-01-06T05:54:18ZengUIN Sunan Kalijaga, Faculty of Science and Technology, Industrial Engineering DepartmentJournal of Industrial Engineering and Halal Industries2722-81502722-81422023-02-013210611310.14421/jiehis.37833409Productivity Analysis in the Production Process Using the Six Sigma Method (Case Study at the XSMK Company)Elanjati Worldailmi0Universitas Islam IndonesiaXSMK company is a company engaged in the furniture sector that produces various kinds of shelving products in Indonesia. There are problems that hinder the productivity of the company, namely waste in the production process. Six Sigma is an organized and systematic method for process improvement strategy and new product development that relies on statistical methods and scientific methods to create reductions in product defect rates. With the Six Sigma method, the company implements a vision of quality improvement towards the target of 3.4 failures per million opportunities DPMO (Defects Per Million Opportunities). For this reason, a study was conducted which aimed to determine the value of six sigma, the causes of product rejects, as well as suggestions for improvements to the company. From the results of data processing, the company has an average sigma level of 4,336 with a possible damage of 5,867.5 units for one million productions. There are 4 out of 11 processes that cause rejected products, namely Pond, Bending Plate, Spot, Welding. The main cause of Reject is plate Bending with the percentage of total Reject being 48.077%. From the problems that occur, actions can be taken to minimize Reject products in the production process at the company in the form of making improvements to the Pond Process, Plate Bending Process, Spot Process, Welding Process, Machines, Workers, Raw Materials, and Systems that exist in the company.https://ejournal.uin-suka.ac.id/saintek/JIEHIS/article/view/3783waste, six sigma, dpmo, reject
spellingShingle Elanjati Worldailmi
Productivity Analysis in the Production Process Using the Six Sigma Method (Case Study at the XSMK Company)
Journal of Industrial Engineering and Halal Industries
waste, six sigma, dpmo, reject
title Productivity Analysis in the Production Process Using the Six Sigma Method (Case Study at the XSMK Company)
title_full Productivity Analysis in the Production Process Using the Six Sigma Method (Case Study at the XSMK Company)
title_fullStr Productivity Analysis in the Production Process Using the Six Sigma Method (Case Study at the XSMK Company)
title_full_unstemmed Productivity Analysis in the Production Process Using the Six Sigma Method (Case Study at the XSMK Company)
title_short Productivity Analysis in the Production Process Using the Six Sigma Method (Case Study at the XSMK Company)
title_sort productivity analysis in the production process using the six sigma method case study at the xsmk company
topic waste, six sigma, dpmo, reject
url https://ejournal.uin-suka.ac.id/saintek/JIEHIS/article/view/3783
work_keys_str_mv AT elanjatiworldailmi productivityanalysisintheproductionprocessusingthesixsigmamethodcasestudyatthexsmkcompany