EXPERIMENTAL RESEARCH ON DIAMOND WHEEL DRESSING BASED ON DYNAMIC MODEL

To reduce the vibration of the diamond roller shaft during the dressing process through the experimental study of the diamond roller dressing process to improve the grinding wheel morphology and subsequent grinding surface quality. Firstly, the vibration mechanism of diamond wheel dressing is descri...

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Main Authors: CHI YuLun, TAN ShaoDong, GU JiaJian
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Strength 2022-01-01
Series:Jixie qiangdu
Subjects:
Online Access:http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2022.02.010
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author CHI YuLun
TAN ShaoDong
GU JiaJian
author_facet CHI YuLun
TAN ShaoDong
GU JiaJian
author_sort CHI YuLun
collection DOAJ
description To reduce the vibration of the diamond roller shaft during the dressing process through the experimental study of the diamond roller dressing process to improve the grinding wheel morphology and subsequent grinding surface quality. Firstly, the vibration mechanism of diamond wheel dressing is described, and the dynamic characteristics of dressing device have important influence on dressing process and subsequent grinding. Then diamond roller dressing dynamics model is established and the model is divided into two parts of the grinding wheel and diamond wheel, and by changing the diamond roller shaft support materials to change the contact stiffness, damping, and stiffness and numerical simulation calculation, analysis of diamond roller shaft in the use of steel support material and casting the vibration of the support material circumstances difference; Finally, through experimental verification, it shows that the surface quality of the subsequent grinding workpiece is different in the case that the vibration of the diamond roller shaft is larger and smaller. The numerical value of the vibration amplitude of the diamond roller shaft supported by the steel material was 1.5×10<sup>-6</sup>m/s~2, and the maximum value of the vibration amplitude of the casting material support was about 0.3×10<sup>-6</sup>m/s~2. The diamond roller shafts with supporting materials of steel and casting are used for dressing, and then grinding is performed. The surface of the workpiece ground by the former has burns, while the surface of the latter is qualified. The dynamic characteristics of dressing device have a great influence on the vibration during dressing. When other conditions remain unchanged, the greater the stiffness, damping and contact stiffness, the more stable the dressing process will be. The larger the vibration during the dressing process, the worse the surface morphology of the dressed grinding wheel, and the more likely the workpiece will be burned during grinding.
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id doaj-art-aebe74a1c82c4c97b0275f4be122a2a5
institution Kabale University
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language zho
publishDate 2022-01-01
publisher Editorial Office of Journal of Mechanical Strength
record_format Article
series Jixie qiangdu
spelling doaj-art-aebe74a1c82c4c97b0275f4be122a2a52025-01-15T02:24:32ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692022-01-014432633429911232EXPERIMENTAL RESEARCH ON DIAMOND WHEEL DRESSING BASED ON DYNAMIC MODELCHI YuLunTAN ShaoDongGU JiaJianTo reduce the vibration of the diamond roller shaft during the dressing process through the experimental study of the diamond roller dressing process to improve the grinding wheel morphology and subsequent grinding surface quality. Firstly, the vibration mechanism of diamond wheel dressing is described, and the dynamic characteristics of dressing device have important influence on dressing process and subsequent grinding. Then diamond roller dressing dynamics model is established and the model is divided into two parts of the grinding wheel and diamond wheel, and by changing the diamond roller shaft support materials to change the contact stiffness, damping, and stiffness and numerical simulation calculation, analysis of diamond roller shaft in the use of steel support material and casting the vibration of the support material circumstances difference; Finally, through experimental verification, it shows that the surface quality of the subsequent grinding workpiece is different in the case that the vibration of the diamond roller shaft is larger and smaller. The numerical value of the vibration amplitude of the diamond roller shaft supported by the steel material was 1.5×10<sup>-6</sup>m/s~2, and the maximum value of the vibration amplitude of the casting material support was about 0.3×10<sup>-6</sup>m/s~2. The diamond roller shafts with supporting materials of steel and casting are used for dressing, and then grinding is performed. The surface of the workpiece ground by the former has burns, while the surface of the latter is qualified. The dynamic characteristics of dressing device have a great influence on the vibration during dressing. When other conditions remain unchanged, the greater the stiffness, damping and contact stiffness, the more stable the dressing process will be. The larger the vibration during the dressing process, the worse the surface morphology of the dressed grinding wheel, and the more likely the workpiece will be burned during grinding.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2022.02.010Diamond wheel dressingDynamic modelDressing vibrationNumerical simulation calculation
spellingShingle CHI YuLun
TAN ShaoDong
GU JiaJian
EXPERIMENTAL RESEARCH ON DIAMOND WHEEL DRESSING BASED ON DYNAMIC MODEL
Jixie qiangdu
Diamond wheel dressing
Dynamic model
Dressing vibration
Numerical simulation calculation
title EXPERIMENTAL RESEARCH ON DIAMOND WHEEL DRESSING BASED ON DYNAMIC MODEL
title_full EXPERIMENTAL RESEARCH ON DIAMOND WHEEL DRESSING BASED ON DYNAMIC MODEL
title_fullStr EXPERIMENTAL RESEARCH ON DIAMOND WHEEL DRESSING BASED ON DYNAMIC MODEL
title_full_unstemmed EXPERIMENTAL RESEARCH ON DIAMOND WHEEL DRESSING BASED ON DYNAMIC MODEL
title_short EXPERIMENTAL RESEARCH ON DIAMOND WHEEL DRESSING BASED ON DYNAMIC MODEL
title_sort experimental research on diamond wheel dressing based on dynamic model
topic Diamond wheel dressing
Dynamic model
Dressing vibration
Numerical simulation calculation
url http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2022.02.010
work_keys_str_mv AT chiyulun experimentalresearchondiamondwheeldressingbasedondynamicmodel
AT tanshaodong experimentalresearchondiamondwheeldressingbasedondynamicmodel
AT gujiajian experimentalresearchondiamondwheeldressingbasedondynamicmodel