Estimation of Wind Turbine Blade Icing Volume Based on Binocular Vision

Icing on wind turbine blades in cold and humid weather has become a detrimental factor limiting their efficient operation, and traditional methods for detecting blade icing have various limitations. Therefore, this paper proposes a non-contact ice volume estimation method based on binocular vision a...

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Main Authors: Fangzheng Wei, Zhiyong Guo, Qiaoli Han, Wenkai Qi
Format: Article
Language:English
Published: MDPI AG 2024-12-01
Series:Applied Sciences
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Online Access:https://www.mdpi.com/2076-3417/15/1/114
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author Fangzheng Wei
Zhiyong Guo
Qiaoli Han
Wenkai Qi
author_facet Fangzheng Wei
Zhiyong Guo
Qiaoli Han
Wenkai Qi
author_sort Fangzheng Wei
collection DOAJ
description Icing on wind turbine blades in cold and humid weather has become a detrimental factor limiting their efficient operation, and traditional methods for detecting blade icing have various limitations. Therefore, this paper proposes a non-contact ice volume estimation method based on binocular vision and improved image processing algorithms. The method employs a stereo matching algorithm that combines dynamic windows, multi-feature fusion, and reordering, integrating gradient, color, and other information to generate matching costs. It utilizes a cross-based support region for cost aggregation and generates the final disparity map through a Winner-Take-All (WTA) strategy and multi-step optimization. Subsequently, combining image processing techniques and three-dimensional reconstruction methods, the geometric shape of the ice is modeled, and its volume is estimated using numerical integration methods. Experimental results on volume estimation show that for ice blocks with regular shapes, the errors between the measured and actual volumes are 5.28%, 8.35%, and 4.85%, respectively; for simulated icing on wind turbine blades, the errors are 5.06%, 6.45%, and 9.54%, respectively. The results indicate that the volume measurement errors under various conditions are all within 10%, meeting the experimental accuracy requirements for measuring the volume of ice accumulation on wind turbine blades. This method provides an accurate and efficient solution for detecting blade icing without the need to modify the blades, making it suitable for wind turbines already in operation. However, in practical applications, it may be necessary to consider the impact of illumination and environmental changes on visual measurements.
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institution Kabale University
issn 2076-3417
language English
publishDate 2024-12-01
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spelling doaj-art-ae61fc04bf5e404a980c26bf10d0850b2025-01-10T13:14:29ZengMDPI AGApplied Sciences2076-34172024-12-0115111410.3390/app15010114Estimation of Wind Turbine Blade Icing Volume Based on Binocular VisionFangzheng Wei0Zhiyong Guo1Qiaoli Han2Wenkai Qi3College of Mechanical and Electrical Engineering, Inner Mongolia Agricultural University, Hohhot 010018, ChinaCollege of Mechanical and Electrical Engineering, Inner Mongolia Agricultural University, Hohhot 010018, ChinaCollege of Energy and Traffic Engineering, Inner Mongolia Agricultural University, Hohhot 010018, ChinaCollege of Mechanical and Electrical Engineering, Inner Mongolia Agricultural University, Hohhot 010018, ChinaIcing on wind turbine blades in cold and humid weather has become a detrimental factor limiting their efficient operation, and traditional methods for detecting blade icing have various limitations. Therefore, this paper proposes a non-contact ice volume estimation method based on binocular vision and improved image processing algorithms. The method employs a stereo matching algorithm that combines dynamic windows, multi-feature fusion, and reordering, integrating gradient, color, and other information to generate matching costs. It utilizes a cross-based support region for cost aggregation and generates the final disparity map through a Winner-Take-All (WTA) strategy and multi-step optimization. Subsequently, combining image processing techniques and three-dimensional reconstruction methods, the geometric shape of the ice is modeled, and its volume is estimated using numerical integration methods. Experimental results on volume estimation show that for ice blocks with regular shapes, the errors between the measured and actual volumes are 5.28%, 8.35%, and 4.85%, respectively; for simulated icing on wind turbine blades, the errors are 5.06%, 6.45%, and 9.54%, respectively. The results indicate that the volume measurement errors under various conditions are all within 10%, meeting the experimental accuracy requirements for measuring the volume of ice accumulation on wind turbine blades. This method provides an accurate and efficient solution for detecting blade icing without the need to modify the blades, making it suitable for wind turbines already in operation. However, in practical applications, it may be necessary to consider the impact of illumination and environmental changes on visual measurements.https://www.mdpi.com/2076-3417/15/1/114wind turbineblade icingbinocular visionstereo matchingvolume estimation
spellingShingle Fangzheng Wei
Zhiyong Guo
Qiaoli Han
Wenkai Qi
Estimation of Wind Turbine Blade Icing Volume Based on Binocular Vision
Applied Sciences
wind turbine
blade icing
binocular vision
stereo matching
volume estimation
title Estimation of Wind Turbine Blade Icing Volume Based on Binocular Vision
title_full Estimation of Wind Turbine Blade Icing Volume Based on Binocular Vision
title_fullStr Estimation of Wind Turbine Blade Icing Volume Based on Binocular Vision
title_full_unstemmed Estimation of Wind Turbine Blade Icing Volume Based on Binocular Vision
title_short Estimation of Wind Turbine Blade Icing Volume Based on Binocular Vision
title_sort estimation of wind turbine blade icing volume based on binocular vision
topic wind turbine
blade icing
binocular vision
stereo matching
volume estimation
url https://www.mdpi.com/2076-3417/15/1/114
work_keys_str_mv AT fangzhengwei estimationofwindturbinebladeicingvolumebasedonbinocularvision
AT zhiyongguo estimationofwindturbinebladeicingvolumebasedonbinocularvision
AT qiaolihan estimationofwindturbinebladeicingvolumebasedonbinocularvision
AT wenkaiqi estimationofwindturbinebladeicingvolumebasedonbinocularvision