Reuse of CFRP Pultrusions in Novel Post-Tensioning Cables for Bridge Strengthening

This paper presents the development and validation of a new filament-wound CFRP sleeve and resin grout for the efficient anchorage of parallel CFRP wire bundles. Twenty-five-year-old, reused CFRP wires (recovered from two dismantled bridge cables) were examined with regard to any possible drop in st...

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Main Authors: Giovanni Pietro Terrasi, Christian Affolter, Gregor Schwegler, Andre Guerotto, Andreas Winistörfer
Format: Article
Language:English
Published: MDPI AG 2024-12-01
Series:Buildings
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Online Access:https://www.mdpi.com/2075-5309/15/1/30
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author Giovanni Pietro Terrasi
Christian Affolter
Gregor Schwegler
Andre Guerotto
Andreas Winistörfer
author_facet Giovanni Pietro Terrasi
Christian Affolter
Gregor Schwegler
Andre Guerotto
Andreas Winistörfer
author_sort Giovanni Pietro Terrasi
collection DOAJ
description This paper presents the development and validation of a new filament-wound CFRP sleeve and resin grout for the efficient anchorage of parallel CFRP wire bundles. Twenty-five-year-old, reused CFRP wires (recovered from two dismantled bridge cables) were examined with regard to any possible drop in strength or stiffness due to aging and then processed into two bridge strengthening cables. The new anchorage and cables were tested to their tensile capacity (giving on average 1.833 MN) in two full-scale instrumented experiments. This being successful, it gave the authors the confidence to manufacture two new 26–30 m long post-tensioning parallel-wire cables, each using 37 of the recovered CFRP wires. Both CFRP parallel-wire cables were finally successfully prestressed to 1 MN (55% of their UTS) in order to strengthen an existing bridge in the Swiss Alps over the river Ilfis in the summer of 2023. This strengthening project is described. The full-scale tests confirmed the durability and strength of the new anchorage system, and the feasibility for reusing valuable CFRP pultrusions for post-tensioning was proven by the successful bridge strengthening carried out. Finally, the project also demonstrated the sustainability potential of CFRP pultrusions. The monitoring data of this bridge project are presented and discussed.
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series Buildings
spelling doaj-art-ad9a35f15f0c457c92423e2568376b392025-01-10T13:15:50ZengMDPI AGBuildings2075-53092024-12-011513010.3390/buildings15010030Reuse of CFRP Pultrusions in Novel Post-Tensioning Cables for Bridge StrengtheningGiovanni Pietro Terrasi0Christian Affolter1Gregor Schwegler2Andre Guerotto3Andreas Winistörfer4EMPA—Swiss Federal Laboratories for Materials Science and Technology, 8600 Dübendorf, SwitzerlandEMPA—Swiss Federal Laboratories for Materials Science and Technology, 8600 Dübendorf, Switzerlandvif Traffic and Infrastructure of Canton, Sternmatt 2, 6010 Kriens, SwitzerlandCarbo-Link AG, 8320 Fehraltorf, SwitzerlandCarbo-Link AG, 8320 Fehraltorf, SwitzerlandThis paper presents the development and validation of a new filament-wound CFRP sleeve and resin grout for the efficient anchorage of parallel CFRP wire bundles. Twenty-five-year-old, reused CFRP wires (recovered from two dismantled bridge cables) were examined with regard to any possible drop in strength or stiffness due to aging and then processed into two bridge strengthening cables. The new anchorage and cables were tested to their tensile capacity (giving on average 1.833 MN) in two full-scale instrumented experiments. This being successful, it gave the authors the confidence to manufacture two new 26–30 m long post-tensioning parallel-wire cables, each using 37 of the recovered CFRP wires. Both CFRP parallel-wire cables were finally successfully prestressed to 1 MN (55% of their UTS) in order to strengthen an existing bridge in the Swiss Alps over the river Ilfis in the summer of 2023. This strengthening project is described. The full-scale tests confirmed the durability and strength of the new anchorage system, and the feasibility for reusing valuable CFRP pultrusions for post-tensioning was proven by the successful bridge strengthening carried out. Finally, the project also demonstrated the sustainability potential of CFRP pultrusions. The monitoring data of this bridge project are presented and discussed.https://www.mdpi.com/2075-5309/15/1/30CFRPpultruded wiresreuse of serviced CFRPbridge cablespost tensioning
spellingShingle Giovanni Pietro Terrasi
Christian Affolter
Gregor Schwegler
Andre Guerotto
Andreas Winistörfer
Reuse of CFRP Pultrusions in Novel Post-Tensioning Cables for Bridge Strengthening
Buildings
CFRP
pultruded wires
reuse of serviced CFRP
bridge cables
post tensioning
title Reuse of CFRP Pultrusions in Novel Post-Tensioning Cables for Bridge Strengthening
title_full Reuse of CFRP Pultrusions in Novel Post-Tensioning Cables for Bridge Strengthening
title_fullStr Reuse of CFRP Pultrusions in Novel Post-Tensioning Cables for Bridge Strengthening
title_full_unstemmed Reuse of CFRP Pultrusions in Novel Post-Tensioning Cables for Bridge Strengthening
title_short Reuse of CFRP Pultrusions in Novel Post-Tensioning Cables for Bridge Strengthening
title_sort reuse of cfrp pultrusions in novel post tensioning cables for bridge strengthening
topic CFRP
pultruded wires
reuse of serviced CFRP
bridge cables
post tensioning
url https://www.mdpi.com/2075-5309/15/1/30
work_keys_str_mv AT giovannipietroterrasi reuseofcfrppultrusionsinnovelposttensioningcablesforbridgestrengthening
AT christianaffolter reuseofcfrppultrusionsinnovelposttensioningcablesforbridgestrengthening
AT gregorschwegler reuseofcfrppultrusionsinnovelposttensioningcablesforbridgestrengthening
AT andreguerotto reuseofcfrppultrusionsinnovelposttensioningcablesforbridgestrengthening
AT andreaswinistorfer reuseofcfrppultrusionsinnovelposttensioningcablesforbridgestrengthening