A simulation study on the process design and optimization pressure swing separation of azeotropic mixture methanol and toluene.

Pressure Swing Distillation (PSD) is the only advanced technology that does not require the addition of third components to the system to enhance the separation of azeotropic mixtures. It outperforms homogeneous distillation for separating pressure-sensitive azeotropic mixtures. In this study, we ai...

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Main Authors: Xinxin Liu, Ndungutse Jean Maurice, Mugabekazi Joie Claire, Bigirimana Gentil, Junning Li, Zengxiang Jiao, Abdulmoseen Segun Giwa
Format: Article
Language:English
Published: Public Library of Science (PLoS) 2024-01-01
Series:PLoS ONE
Online Access:https://doi.org/10.1371/journal.pone.0310541
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author Xinxin Liu
Ndungutse Jean Maurice
Mugabekazi Joie Claire
Bigirimana Gentil
Junning Li
Zengxiang Jiao
Abdulmoseen Segun Giwa
author_facet Xinxin Liu
Ndungutse Jean Maurice
Mugabekazi Joie Claire
Bigirimana Gentil
Junning Li
Zengxiang Jiao
Abdulmoseen Segun Giwa
author_sort Xinxin Liu
collection DOAJ
description Pressure Swing Distillation (PSD) is the only advanced technology that does not require the addition of third components to the system to enhance the separation of azeotropic mixtures. It outperforms homogeneous distillation for separating pressure-sensitive azeotropic mixtures. In this study, we aimed to separate methanol and toluene using the Non-Random Two-Liquid (NRTL) and Aspen Plus thermodynamic calculation models to simulate a binary homogeneous azeotropic system. The standard PSD process was employed to separate methanol and toluene. Furthermore, multiple optimization sequences were utilized to sequentially optimize the process for obtaining higher purities of methanol and toluene while reducing the Total Annual Cost (TAC) and heat energy consumption. The effects of the optimization sequence on the TAC were investigated. The best optimization sequences for graphing in Origin or Aspen Plus were found to be RR1, NR, NF1, NF2, NT1, and NT2. Additionally, the Double-Effect Distillation (DED) optimization sequence is similar, with TAC as the primary function in the simulation and methanol and toluene purities up to 99.99%. In the DED simulation, the feed position and tray number were found to be sensitive to TAC by the order NR > NF1 > NF2 and NT1 > NT2. This study simulated PSD using the NRTL thermodynamic calculation model in Aspen Plus and generated visualizations using Origin software.
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spelling doaj-art-ac2224fa78c44b5d907546d095aada072025-01-08T05:32:38ZengPublic Library of Science (PLoS)PLoS ONE1932-62032024-01-011912e031054110.1371/journal.pone.0310541A simulation study on the process design and optimization pressure swing separation of azeotropic mixture methanol and toluene.Xinxin LiuNdungutse Jean MauriceMugabekazi Joie ClaireBigirimana GentilJunning LiZengxiang JiaoAbdulmoseen Segun GiwaPressure Swing Distillation (PSD) is the only advanced technology that does not require the addition of third components to the system to enhance the separation of azeotropic mixtures. It outperforms homogeneous distillation for separating pressure-sensitive azeotropic mixtures. In this study, we aimed to separate methanol and toluene using the Non-Random Two-Liquid (NRTL) and Aspen Plus thermodynamic calculation models to simulate a binary homogeneous azeotropic system. The standard PSD process was employed to separate methanol and toluene. Furthermore, multiple optimization sequences were utilized to sequentially optimize the process for obtaining higher purities of methanol and toluene while reducing the Total Annual Cost (TAC) and heat energy consumption. The effects of the optimization sequence on the TAC were investigated. The best optimization sequences for graphing in Origin or Aspen Plus were found to be RR1, NR, NF1, NF2, NT1, and NT2. Additionally, the Double-Effect Distillation (DED) optimization sequence is similar, with TAC as the primary function in the simulation and methanol and toluene purities up to 99.99%. In the DED simulation, the feed position and tray number were found to be sensitive to TAC by the order NR > NF1 > NF2 and NT1 > NT2. This study simulated PSD using the NRTL thermodynamic calculation model in Aspen Plus and generated visualizations using Origin software.https://doi.org/10.1371/journal.pone.0310541
spellingShingle Xinxin Liu
Ndungutse Jean Maurice
Mugabekazi Joie Claire
Bigirimana Gentil
Junning Li
Zengxiang Jiao
Abdulmoseen Segun Giwa
A simulation study on the process design and optimization pressure swing separation of azeotropic mixture methanol and toluene.
PLoS ONE
title A simulation study on the process design and optimization pressure swing separation of azeotropic mixture methanol and toluene.
title_full A simulation study on the process design and optimization pressure swing separation of azeotropic mixture methanol and toluene.
title_fullStr A simulation study on the process design and optimization pressure swing separation of azeotropic mixture methanol and toluene.
title_full_unstemmed A simulation study on the process design and optimization pressure swing separation of azeotropic mixture methanol and toluene.
title_short A simulation study on the process design and optimization pressure swing separation of azeotropic mixture methanol and toluene.
title_sort simulation study on the process design and optimization pressure swing separation of azeotropic mixture methanol and toluene
url https://doi.org/10.1371/journal.pone.0310541
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