Intelligent hydraulic fracturing under industry 4.0—a survey and future directions

Abstract This paper investigates the automation of hydraulic fracturing within the context of Industry 4.0, defining intelligent fracturing systems through three components: surface equipment, downhole sensing, and software control systems. The study addresses major advancements such as real-time op...

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Main Authors: Jing Jia, Qinghu Fan, Jianglu Jing, Kehui Lei, Lichang Wang
Format: Article
Language:English
Published: SpringerOpen 2024-09-01
Series:Journal of Petroleum Exploration and Production Technology
Subjects:
Online Access:https://doi.org/10.1007/s13202-024-01877-6
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author Jing Jia
Qinghu Fan
Jianglu Jing
Kehui Lei
Lichang Wang
author_facet Jing Jia
Qinghu Fan
Jianglu Jing
Kehui Lei
Lichang Wang
author_sort Jing Jia
collection DOAJ
description Abstract This paper investigates the automation of hydraulic fracturing within the context of Industry 4.0, defining intelligent fracturing systems through three components: surface equipment, downhole sensing, and software control systems. The study addresses major advancements such as real-time optimization of fracturing parameters, intelligent allocation of fracturing fluids and materials, risk early warning systems, and fracture monitoring. It identifies four technical challenges: integrating heterogeneous data, developing intelligent decision-making algorithms, adaptive surface equipment adjustments, and multi-machine collaborative control. The paper reviews technological progress, foresees future benchmarks, and predicts the potential for unmanned fracturing operations, including site reconnaissance, autonomous fracturing unit driving, intelligent wellsite layout, fluid mixing, and operation execution. This comprehensive review delineates the developmental framework of intelligent fracturing, outlines key challenges, and forecasts future trends, marking a significant contribution to the field.
format Article
id doaj-art-ab1a1cd76c494af7b647a38fda4f9ba9
institution Kabale University
issn 2190-0558
2190-0566
language English
publishDate 2024-09-01
publisher SpringerOpen
record_format Article
series Journal of Petroleum Exploration and Production Technology
spelling doaj-art-ab1a1cd76c494af7b647a38fda4f9ba92025-01-05T12:09:13ZengSpringerOpenJournal of Petroleum Exploration and Production Technology2190-05582190-05662024-09-0114123161318110.1007/s13202-024-01877-6Intelligent hydraulic fracturing under industry 4.0—a survey and future directionsJing Jia0Qinghu Fan1Jianglu Jing2Kehui Lei3Lichang Wang4School of Geosciences and Info-physics, Central South UniversityDownhole Service Company of Xibu Drilling Engineering Company LimitedDownhole Service Company of Xibu Drilling Engineering Company LimitedHalliburton Energy Service (China) Company LimitedSchool of Geosciences and Info-physics, Central South UniversityAbstract This paper investigates the automation of hydraulic fracturing within the context of Industry 4.0, defining intelligent fracturing systems through three components: surface equipment, downhole sensing, and software control systems. The study addresses major advancements such as real-time optimization of fracturing parameters, intelligent allocation of fracturing fluids and materials, risk early warning systems, and fracture monitoring. It identifies four technical challenges: integrating heterogeneous data, developing intelligent decision-making algorithms, adaptive surface equipment adjustments, and multi-machine collaborative control. The paper reviews technological progress, foresees future benchmarks, and predicts the potential for unmanned fracturing operations, including site reconnaissance, autonomous fracturing unit driving, intelligent wellsite layout, fluid mixing, and operation execution. This comprehensive review delineates the developmental framework of intelligent fracturing, outlines key challenges, and forecasts future trends, marking a significant contribution to the field.https://doi.org/10.1007/s13202-024-01877-6Intelligent hydraulic fracturingTechnological integrationReal-time optimizationUnmanned operations
spellingShingle Jing Jia
Qinghu Fan
Jianglu Jing
Kehui Lei
Lichang Wang
Intelligent hydraulic fracturing under industry 4.0—a survey and future directions
Journal of Petroleum Exploration and Production Technology
Intelligent hydraulic fracturing
Technological integration
Real-time optimization
Unmanned operations
title Intelligent hydraulic fracturing under industry 4.0—a survey and future directions
title_full Intelligent hydraulic fracturing under industry 4.0—a survey and future directions
title_fullStr Intelligent hydraulic fracturing under industry 4.0—a survey and future directions
title_full_unstemmed Intelligent hydraulic fracturing under industry 4.0—a survey and future directions
title_short Intelligent hydraulic fracturing under industry 4.0—a survey and future directions
title_sort intelligent hydraulic fracturing under industry 4 0 a survey and future directions
topic Intelligent hydraulic fracturing
Technological integration
Real-time optimization
Unmanned operations
url https://doi.org/10.1007/s13202-024-01877-6
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AT jianglujing intelligenthydraulicfracturingunderindustry40asurveyandfuturedirections
AT kehuilei intelligenthydraulicfracturingunderindustry40asurveyandfuturedirections
AT lichangwang intelligenthydraulicfracturingunderindustry40asurveyandfuturedirections