Research on Relation Between Distortion of Carburizing and Quenching Gears and Grinding Amount of Gear Flanks

There are many kinds of distortion of carburizing and quenching gears, but they will be reflected in the grinding amount of gear flanks. Through theoretical analysis and long-term production practice, it is found that the change of tip diameter has the greatest influence on the grinding amount, the...

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Main Authors: Zhao Shaofu, Xu Hongxiang, Chen Shengchao, Wang Hongwei, Zhang Heng, Rong Zeyu, Wang Jun, Cao Xinmin
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2023-12-01
Series:Jixie chuandong
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Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2023.12.017
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author Zhao Shaofu
Xu Hongxiang
Chen Shengchao
Wang Hongwei
Zhang Heng
Rong Zeyu
Wang Jun
Cao Xinmin
author_facet Zhao Shaofu
Xu Hongxiang
Chen Shengchao
Wang Hongwei
Zhang Heng
Rong Zeyu
Wang Jun
Cao Xinmin
author_sort Zhao Shaofu
collection DOAJ
description There are many kinds of distortion of carburizing and quenching gears, but they will be reflected in the grinding amount of gear flanks. Through theoretical analysis and long-term production practice, it is found that the change of tip diameter has the greatest influence on the grinding amount, the change of the helix angle and the circumferential warpage of gear rims takes the second place, and other factors have relatively little influence. The empirical formulas for calculating the maximum and minimum grinding amount of the tooth flank are given, according to the change of the tip diameter and other parameters. These formulas can be used to determine the case-hardened depth (CHD) in drawings, the reserved grinding amount of gear flanks during gear hobbing, and the target CHD during carburizing and quenching. After carburizing and quenching, the maximum and minimum grinding amount and the actual CHD can be calculated and predicted according to these formulas, so as to provide guidance for subsequent production.
format Article
id doaj-art-a8986be9af204a259a90314e8c77ea7d
institution Kabale University
issn 1004-2539
language zho
publishDate 2023-12-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-a8986be9af204a259a90314e8c77ea7d2025-01-10T14:59:29ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392023-12-014711812246660169Research on Relation Between Distortion of Carburizing and Quenching Gears and Grinding Amount of Gear FlanksZhao ShaofuXu HongxiangChen ShengchaoWang HongweiZhang HengRong ZeyuWang JunCao XinminThere are many kinds of distortion of carburizing and quenching gears, but they will be reflected in the grinding amount of gear flanks. Through theoretical analysis and long-term production practice, it is found that the change of tip diameter has the greatest influence on the grinding amount, the change of the helix angle and the circumferential warpage of gear rims takes the second place, and other factors have relatively little influence. The empirical formulas for calculating the maximum and minimum grinding amount of the tooth flank are given, according to the change of the tip diameter and other parameters. These formulas can be used to determine the case-hardened depth (CHD) in drawings, the reserved grinding amount of gear flanks during gear hobbing, and the target CHD during carburizing and quenching. After carburizing and quenching, the maximum and minimum grinding amount and the actual CHD can be calculated and predicted according to these formulas, so as to provide guidance for subsequent production.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2023.12.017Carburizing and quenchingDistortionGearGrinding amountCase-hardened depth
spellingShingle Zhao Shaofu
Xu Hongxiang
Chen Shengchao
Wang Hongwei
Zhang Heng
Rong Zeyu
Wang Jun
Cao Xinmin
Research on Relation Between Distortion of Carburizing and Quenching Gears and Grinding Amount of Gear Flanks
Jixie chuandong
Carburizing and quenching
Distortion
Gear
Grinding amount
Case-hardened depth
title Research on Relation Between Distortion of Carburizing and Quenching Gears and Grinding Amount of Gear Flanks
title_full Research on Relation Between Distortion of Carburizing and Quenching Gears and Grinding Amount of Gear Flanks
title_fullStr Research on Relation Between Distortion of Carburizing and Quenching Gears and Grinding Amount of Gear Flanks
title_full_unstemmed Research on Relation Between Distortion of Carburizing and Quenching Gears and Grinding Amount of Gear Flanks
title_short Research on Relation Between Distortion of Carburizing and Quenching Gears and Grinding Amount of Gear Flanks
title_sort research on relation between distortion of carburizing and quenching gears and grinding amount of gear flanks
topic Carburizing and quenching
Distortion
Gear
Grinding amount
Case-hardened depth
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2023.12.017
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AT chenshengchao researchonrelationbetweendistortionofcarburizingandquenchinggearsandgrindingamountofgearflanks
AT wanghongwei researchonrelationbetweendistortionofcarburizingandquenchinggearsandgrindingamountofgearflanks
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AT wangjun researchonrelationbetweendistortionofcarburizingandquenchinggearsandgrindingamountofgearflanks
AT caoxinmin researchonrelationbetweendistortionofcarburizingandquenchinggearsandgrindingamountofgearflanks