Analysis and Experimental Research of Gear Whine of 2nd Gear of Transmission based on Gear Modification

Aiming at the problem of a company dual clutch automatic transmission 2 nd gear whine,a virtual prototype model of the transmission is established by using Romax software. Based on the original simulation results of gear modification parameters,two new designs are proposed,plan A and B,to make sure...

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Main Authors: Zhou Xinjian, Li Guangxing, Mao Le
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2018-01-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2018.09.023
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author Zhou Xinjian
Li Guangxing
Mao Le
author_facet Zhou Xinjian
Li Guangxing
Mao Le
author_sort Zhou Xinjian
collection DOAJ
description Aiming at the problem of a company dual clutch automatic transmission 2 nd gear whine,a virtual prototype model of the transmission is established by using Romax software. Based on the original simulation results of gear modification parameters,two new designs are proposed,plan A and B,to make sure per unit length load and contact stress concentrated in the center of the gear and the Peak to peak transmission error( PPTE) values are the minimum. The plan A is to cancel tooth tip relief,plan B is to reduce the helix slope deviation and given the adjustment range,and then the same simulation with the original is carried out. The optimal B is obtained by comparison and analysis of the simulation results of the adjustment range of plan B to be a comparison of plan A. Finally,the NVH experiment of the vehicle is carried out to verify the simulation results of plan A and optimal B. The verification results show that optimal B performs better than plan A by reducing the Sound pressure level( SPL) obviously and controlling the main order noise 40 d B below under drive conditions through gear modification. The gear whine problem of transmission 2 nd gear is solved eventually,the vehicle NVH performance is improved better.
format Article
id doaj-art-a8865ef9ffb74bb8a6ea634d33ad2803
institution Kabale University
issn 1004-2539
language zho
publishDate 2018-01-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-a8865ef9ffb74bb8a6ea634d33ad28032025-01-10T14:40:25ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392018-01-014211812429938734Analysis and Experimental Research of Gear Whine of 2nd Gear of Transmission based on Gear ModificationZhou XinjianLi GuangxingMao LeAiming at the problem of a company dual clutch automatic transmission 2 nd gear whine,a virtual prototype model of the transmission is established by using Romax software. Based on the original simulation results of gear modification parameters,two new designs are proposed,plan A and B,to make sure per unit length load and contact stress concentrated in the center of the gear and the Peak to peak transmission error( PPTE) values are the minimum. The plan A is to cancel tooth tip relief,plan B is to reduce the helix slope deviation and given the adjustment range,and then the same simulation with the original is carried out. The optimal B is obtained by comparison and analysis of the simulation results of the adjustment range of plan B to be a comparison of plan A. Finally,the NVH experiment of the vehicle is carried out to verify the simulation results of plan A and optimal B. The verification results show that optimal B performs better than plan A by reducing the Sound pressure level( SPL) obviously and controlling the main order noise 40 d B below under drive conditions through gear modification. The gear whine problem of transmission 2 nd gear is solved eventually,the vehicle NVH performance is improved better.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2018.09.023TransmissionPeak transmission errorGear modificationNVH
spellingShingle Zhou Xinjian
Li Guangxing
Mao Le
Analysis and Experimental Research of Gear Whine of 2nd Gear of Transmission based on Gear Modification
Jixie chuandong
Transmission
Peak transmission error
Gear modification
NVH
title Analysis and Experimental Research of Gear Whine of 2nd Gear of Transmission based on Gear Modification
title_full Analysis and Experimental Research of Gear Whine of 2nd Gear of Transmission based on Gear Modification
title_fullStr Analysis and Experimental Research of Gear Whine of 2nd Gear of Transmission based on Gear Modification
title_full_unstemmed Analysis and Experimental Research of Gear Whine of 2nd Gear of Transmission based on Gear Modification
title_short Analysis and Experimental Research of Gear Whine of 2nd Gear of Transmission based on Gear Modification
title_sort analysis and experimental research of gear whine of 2nd gear of transmission based on gear modification
topic Transmission
Peak transmission error
Gear modification
NVH
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2018.09.023
work_keys_str_mv AT zhouxinjian analysisandexperimentalresearchofgearwhineof2ndgearoftransmissionbasedongearmodification
AT liguangxing analysisandexperimentalresearchofgearwhineof2ndgearoftransmissionbasedongearmodification
AT maole analysisandexperimentalresearchofgearwhineof2ndgearoftransmissionbasedongearmodification