Digitalizing metallic materials from image segmentation to multiscale solutions via physics informed operator learning

Abstract Fast prediction of microstructural responses based on realistic material topology is vital for linking process, structure, and properties. This work presents a digital framework for metallic materials using microscale features. We explore deep learning for two primary goals: (1) segmenting...

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Main Authors: Shahed Rezaei, Kianoosh Taghikhani, Alexandre Viardin, Reza Najian Asl, Ali Harandi, Nikhil Vijay Jagtap, David Bailly, Hannah Naber, Alexander Gramlich, Tim Brepols, Mustapha Abouridouane, Ulrich Krupp, Thomas Bergs, Markus Apel
Format: Article
Language:English
Published: Nature Portfolio 2025-08-01
Series:npj Computational Materials
Online Access:https://doi.org/10.1038/s41524-025-01718-y
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Summary:Abstract Fast prediction of microstructural responses based on realistic material topology is vital for linking process, structure, and properties. This work presents a digital framework for metallic materials using microscale features. We explore deep learning for two primary goals: (1) segmenting experimental images to extract microstructural topology, translated into spatial property distributions; and (2) learning mappings from digital microstructures to mechanical fields using physics-informed operator learning. Loss functions are formulated using discretized weak or strong forms, and boundary conditions-Dirichlet and periodic-are embedded in the network. Input space is reduced to focus on key features of 2D and 3D materials, and generalization to varying loads and input topologies are demonstrated. Compared to FEM and FFT solvers, our models yield errors under 1–5% for averaged quantities and are over 1000× faster during 3D inference.
ISSN:2057-3960