Hygroscopic properties modeling and thermodynamic analysis of a seamless popping capsule

Abstract This study investigated the thermal stability of seamless “popping” capsules at different storage temperatures to address the challenges of adhesion and texture changes affecting shelf life. Storage experiments at different temperatures identified optimal conditions for maintaining product...

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Main Authors: Shuo Li, Hui Ge, Hongqiang Wang
Format: Article
Language:English
Published: Nature Portfolio 2025-08-01
Series:Scientific Reports
Subjects:
Online Access:https://doi.org/10.1038/s41598-025-15452-4
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author Shuo Li
Hui Ge
Hongqiang Wang
author_facet Shuo Li
Hui Ge
Hongqiang Wang
author_sort Shuo Li
collection DOAJ
description Abstract This study investigated the thermal stability of seamless “popping” capsules at different storage temperatures to address the challenges of adhesion and texture changes affecting shelf life. Storage experiments at different temperatures identified optimal conditions for maintaining product integrity. Moisture adsorption behavior was analyzed using isothermal adsorption curves at 25 °C, 32 °C, and 37 °C, along with sorption kinetics at 68% relative humidity (RH). Capsules lost commercial viability at 37 °C and higher, and the moisture sorption isotherms followed Type II patterns. The Smith model best fit data at 25 °C and 37 °C (R2 > 0.98), while the GAB model was more suitable at 32 °C (R2 > 0.98). The storage humidity should not exceed 61% RH. The sorption process reached a state of saturation within two hours and followed first-order kinetics (R2 > 0.95). Thermodynamic analysis showed that sorption was enthalpy-driven and non-spontaneous, with an isokinetic temperature of 324.76 K and Gibbs free energy of 45.57 J/(mol·K). Attenuated total reflection Fourier transform infrared spectroscopy (ATR-FTIR) identified moisture-binding sites, and Scanning Electron Microscopy (SEM) revealed structural changes due to moisture exposure. These findings improve understanding of moisture sensitivity in seamless capsules and guide optimal storage conditions to preserve product quality.
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spelling doaj-art-a4e4bafed84c46e8be5efc9a186374d52025-08-20T04:03:12ZengNature PortfolioScientific Reports2045-23222025-08-0115111610.1038/s41598-025-15452-4Hygroscopic properties modeling and thermodynamic analysis of a seamless popping capsuleShuo Li0Hui Ge1Hongqiang Wang2Huabao Flavors and Fragrances Co., LTDHuabao Flavors and Fragrances Co., LTDHuabao Flavors and Fragrances Co., LTDAbstract This study investigated the thermal stability of seamless “popping” capsules at different storage temperatures to address the challenges of adhesion and texture changes affecting shelf life. Storage experiments at different temperatures identified optimal conditions for maintaining product integrity. Moisture adsorption behavior was analyzed using isothermal adsorption curves at 25 °C, 32 °C, and 37 °C, along with sorption kinetics at 68% relative humidity (RH). Capsules lost commercial viability at 37 °C and higher, and the moisture sorption isotherms followed Type II patterns. The Smith model best fit data at 25 °C and 37 °C (R2 > 0.98), while the GAB model was more suitable at 32 °C (R2 > 0.98). The storage humidity should not exceed 61% RH. The sorption process reached a state of saturation within two hours and followed first-order kinetics (R2 > 0.95). Thermodynamic analysis showed that sorption was enthalpy-driven and non-spontaneous, with an isokinetic temperature of 324.76 K and Gibbs free energy of 45.57 J/(mol·K). Attenuated total reflection Fourier transform infrared spectroscopy (ATR-FTIR) identified moisture-binding sites, and Scanning Electron Microscopy (SEM) revealed structural changes due to moisture exposure. These findings improve understanding of moisture sensitivity in seamless capsules and guide optimal storage conditions to preserve product quality.https://doi.org/10.1038/s41598-025-15452-4Seamless capsulesShelf lifeThermal stabilityIsothermal adsorption curveMoisture adsorption kineticsMathematical fitting
spellingShingle Shuo Li
Hui Ge
Hongqiang Wang
Hygroscopic properties modeling and thermodynamic analysis of a seamless popping capsule
Scientific Reports
Seamless capsules
Shelf life
Thermal stability
Isothermal adsorption curve
Moisture adsorption kinetics
Mathematical fitting
title Hygroscopic properties modeling and thermodynamic analysis of a seamless popping capsule
title_full Hygroscopic properties modeling and thermodynamic analysis of a seamless popping capsule
title_fullStr Hygroscopic properties modeling and thermodynamic analysis of a seamless popping capsule
title_full_unstemmed Hygroscopic properties modeling and thermodynamic analysis of a seamless popping capsule
title_short Hygroscopic properties modeling and thermodynamic analysis of a seamless popping capsule
title_sort hygroscopic properties modeling and thermodynamic analysis of a seamless popping capsule
topic Seamless capsules
Shelf life
Thermal stability
Isothermal adsorption curve
Moisture adsorption kinetics
Mathematical fitting
url https://doi.org/10.1038/s41598-025-15452-4
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AT huige hygroscopicpropertiesmodelingandthermodynamicanalysisofaseamlesspoppingcapsule
AT hongqiangwang hygroscopicpropertiesmodelingandthermodynamicanalysisofaseamlesspoppingcapsule