NVH Performance Improvement Method of the Three-in-one Electric Drive System Based on Structural Topology Optimization

In order to improve the NVH performance of a three-in-one electric drive system, the structural transmission path is designed and optimized. Firstly, the weak components with the highest NVH contribution to the electric drive assembly were identified by analytical method, frequency positioning metho...

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Main Authors: Ge Hailong, Zhao Zhiguo, Chen Zhixin
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2024-12-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.12.017
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author Ge Hailong
Zhao Zhiguo
Chen Zhixin
author_facet Ge Hailong
Zhao Zhiguo
Chen Zhixin
author_sort Ge Hailong
collection DOAJ
description In order to improve the NVH performance of a three-in-one electric drive system, the structural transmission path is designed and optimized. Firstly, the weak components with the highest NVH contribution to the electric drive assembly were identified by analytical method, frequency positioning method and plate contribution analysis method. Then, the material distribution of the controller cover plate (the weak component with the highest NVH contribution) was optimized with the modal frequency as the optimization goal and the volume fraction as the constraint. The simulation results show that the frequency of each mode of the optimized cover plate is increased, the first mode is increased by 34%, and the sound power level under unit excitation is reduced by 2-7 dB. Finally, NVH bench performance test was carried out on the electric drive assembly with optimized cover plate. The test results show that compared with the original electric drive assembly, the total sound pressure level of the electric drive assembly optimized cover plate has a certain reduction in different frequency ranges, especially in the middle and high frequency band, and the reduction effect is more significant, reducing 2-4 dB.
format Article
id doaj-art-a3c91c907a014e1ca9f80d73b8bec8fb
institution Kabale University
issn 1004-2539
language zho
publishDate 2024-12-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-a3c91c907a014e1ca9f80d73b8bec8fb2025-01-10T15:02:29ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392024-12-014811612478919423NVH Performance Improvement Method of the Three-in-one Electric Drive System Based on Structural Topology OptimizationGe HailongZhao ZhiguoChen ZhixinIn order to improve the NVH performance of a three-in-one electric drive system, the structural transmission path is designed and optimized. Firstly, the weak components with the highest NVH contribution to the electric drive assembly were identified by analytical method, frequency positioning method and plate contribution analysis method. Then, the material distribution of the controller cover plate (the weak component with the highest NVH contribution) was optimized with the modal frequency as the optimization goal and the volume fraction as the constraint. The simulation results show that the frequency of each mode of the optimized cover plate is increased, the first mode is increased by 34%, and the sound power level under unit excitation is reduced by 2-7 dB. Finally, NVH bench performance test was carried out on the electric drive assembly with optimized cover plate. The test results show that compared with the original electric drive assembly, the total sound pressure level of the electric drive assembly optimized cover plate has a certain reduction in different frequency ranges, especially in the middle and high frequency band, and the reduction effect is more significant, reducing 2-4 dB.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.12.017Three-in-one electric drive systemNVHTransfer pathTopology optimization
spellingShingle Ge Hailong
Zhao Zhiguo
Chen Zhixin
NVH Performance Improvement Method of the Three-in-one Electric Drive System Based on Structural Topology Optimization
Jixie chuandong
Three-in-one electric drive system
NVH
Transfer path
Topology optimization
title NVH Performance Improvement Method of the Three-in-one Electric Drive System Based on Structural Topology Optimization
title_full NVH Performance Improvement Method of the Three-in-one Electric Drive System Based on Structural Topology Optimization
title_fullStr NVH Performance Improvement Method of the Three-in-one Electric Drive System Based on Structural Topology Optimization
title_full_unstemmed NVH Performance Improvement Method of the Three-in-one Electric Drive System Based on Structural Topology Optimization
title_short NVH Performance Improvement Method of the Three-in-one Electric Drive System Based on Structural Topology Optimization
title_sort nvh performance improvement method of the three in one electric drive system based on structural topology optimization
topic Three-in-one electric drive system
NVH
Transfer path
Topology optimization
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.12.017
work_keys_str_mv AT gehailong nvhperformanceimprovementmethodofthethreeinoneelectricdrivesystembasedonstructuraltopologyoptimization
AT zhaozhiguo nvhperformanceimprovementmethodofthethreeinoneelectricdrivesystembasedonstructuraltopologyoptimization
AT chenzhixin nvhperformanceimprovementmethodofthethreeinoneelectricdrivesystembasedonstructuraltopologyoptimization