Impact of compaction process on the carbon epoxy composite under varied environmental conditions

Abstract Fibre-reinforced polymeric composites utilized in aerospace settings, experience varying environmental conditions throughout their operational lifespan. The major factors that can have adverse effects on their long-term performance are water and temperature. The present study investigates h...

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Main Authors: Maryam Al Kuwaiti, Amir Hussain Idrisi, Asima Zahoor, Mostafa S. A. ElSayed, Dinu Thomas Thekkuden, Abdel-Hamid I. Mourad
Format: Article
Language:English
Published: Nature Portfolio 2024-12-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-024-83354-y
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author Maryam Al Kuwaiti
Amir Hussain Idrisi
Asima Zahoor
Mostafa S. A. ElSayed
Dinu Thomas Thekkuden
Abdel-Hamid I. Mourad
author_facet Maryam Al Kuwaiti
Amir Hussain Idrisi
Asima Zahoor
Mostafa S. A. ElSayed
Dinu Thomas Thekkuden
Abdel-Hamid I. Mourad
author_sort Maryam Al Kuwaiti
collection DOAJ
description Abstract Fibre-reinforced polymeric composites utilized in aerospace settings, experience varying environmental conditions throughout their operational lifespan. The major factors that can have adverse effects on their long-term performance are water and temperature. The present study investigates how the determinants such as water and temperature impact the structural integrity of plain weave woven carbon/epoxy laminated composites and further categorizing them into compacted and non-compacted groups. The compacted group involves in-process compactions during composite lay-up and the use of bleeders/breathers around the laminate, whereas the non-compacted group lacks these procedures. Specimens comprising twelve plies are created and submerged in water heating chambers set to different submersion temperatures (40 °C, 70 °C, and 95 °C) for durations ranging from 1 to 10 months. Through experimental analysis, mechanical, physical, and thermal characteristics are examined. The study analyses how temperature, moisture, and submersion duration contribute to the composite material’s degradation and compares the outcomes between the compacted and non-compacted groups. The findings indicate that both moisture and temperature negatively affect composite performance. Notably, specimens subjected to 90 °C submersion experience 6% reduction in tensile strength for the compacted group and a 14.8% reduction for the non-compacted group. While minimal disparities in thermomechanical properties are evident between the two groups at 40 °C and 70 °C submersion temperatures, a slight decline is noticeable at 95 °C. This suggests that for high-temperature applications, in-process compaction and the use of bleeders/breathers may be necessary for twelve-ply monolithic laminates.
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spelling doaj-art-a3833f4ce37543ad97b0775cad12b3fd2025-01-05T12:30:20ZengNature PortfolioScientific Reports2045-23222024-12-0114111710.1038/s41598-024-83354-yImpact of compaction process on the carbon epoxy composite under varied environmental conditionsMaryam Al Kuwaiti0Amir Hussain Idrisi1Asima Zahoor2Mostafa S. A. ElSayed3Dinu Thomas Thekkuden4Abdel-Hamid I. Mourad5Mechanical and Aerospace Engineering Department, United Arab Emirates UniversityMechanical Engineering-Engineering Mechanics, Michigan Technological UniversityMechanical and Aerospace Engineering Department, United Arab Emirates UniversityDepartment of Mechanical and Aerospace Engineering, Carleton UniversityMechanical and Industrial Engineering Department, Abu Dhabi UniversityMechanical and Aerospace Engineering Department, United Arab Emirates UniversityAbstract Fibre-reinforced polymeric composites utilized in aerospace settings, experience varying environmental conditions throughout their operational lifespan. The major factors that can have adverse effects on their long-term performance are water and temperature. The present study investigates how the determinants such as water and temperature impact the structural integrity of plain weave woven carbon/epoxy laminated composites and further categorizing them into compacted and non-compacted groups. The compacted group involves in-process compactions during composite lay-up and the use of bleeders/breathers around the laminate, whereas the non-compacted group lacks these procedures. Specimens comprising twelve plies are created and submerged in water heating chambers set to different submersion temperatures (40 °C, 70 °C, and 95 °C) for durations ranging from 1 to 10 months. Through experimental analysis, mechanical, physical, and thermal characteristics are examined. The study analyses how temperature, moisture, and submersion duration contribute to the composite material’s degradation and compares the outcomes between the compacted and non-compacted groups. The findings indicate that both moisture and temperature negatively affect composite performance. Notably, specimens subjected to 90 °C submersion experience 6% reduction in tensile strength for the compacted group and a 14.8% reduction for the non-compacted group. While minimal disparities in thermomechanical properties are evident between the two groups at 40 °C and 70 °C submersion temperatures, a slight decline is noticeable at 95 °C. This suggests that for high-temperature applications, in-process compaction and the use of bleeders/breathers may be necessary for twelve-ply monolithic laminates.https://doi.org/10.1038/s41598-024-83354-yCarbon/epoxy woven laminated compositesEffect of moisture and temperatureMechanical and thermal propertiesComparison between compactedNon-compacted composites
spellingShingle Maryam Al Kuwaiti
Amir Hussain Idrisi
Asima Zahoor
Mostafa S. A. ElSayed
Dinu Thomas Thekkuden
Abdel-Hamid I. Mourad
Impact of compaction process on the carbon epoxy composite under varied environmental conditions
Scientific Reports
Carbon/epoxy woven laminated composites
Effect of moisture and temperature
Mechanical and thermal properties
Comparison between compacted
Non-compacted composites
title Impact of compaction process on the carbon epoxy composite under varied environmental conditions
title_full Impact of compaction process on the carbon epoxy composite under varied environmental conditions
title_fullStr Impact of compaction process on the carbon epoxy composite under varied environmental conditions
title_full_unstemmed Impact of compaction process on the carbon epoxy composite under varied environmental conditions
title_short Impact of compaction process on the carbon epoxy composite under varied environmental conditions
title_sort impact of compaction process on the carbon epoxy composite under varied environmental conditions
topic Carbon/epoxy woven laminated composites
Effect of moisture and temperature
Mechanical and thermal properties
Comparison between compacted
Non-compacted composites
url https://doi.org/10.1038/s41598-024-83354-y
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