Metabolic engineering of Yarrowia lipolytica for the production and secretion of the saffron ingredient crocetin

Abstract Background Crocetin is a multifunctional apocarotenoid natural product derived from saffron, holding significant promises for protection against various diseases and other nutritional applications. Historically, crocetin has been extracted from saffron stigmas, but this method is hindered b...

Full description

Saved in:
Bibliographic Details
Main Authors: Tingan Zhou, Young-Kyoung Park, Jing Fu, Piotr Hapeta, Cinzia Klemm, Rodrigo Ledesma-Amaro
Format: Article
Language:English
Published: BMC 2025-01-01
Series:Biotechnology for Biofuels and Bioproducts
Subjects:
Online Access:https://doi.org/10.1186/s13068-024-02598-y
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1841544899669786624
author Tingan Zhou
Young-Kyoung Park
Jing Fu
Piotr Hapeta
Cinzia Klemm
Rodrigo Ledesma-Amaro
author_facet Tingan Zhou
Young-Kyoung Park
Jing Fu
Piotr Hapeta
Cinzia Klemm
Rodrigo Ledesma-Amaro
author_sort Tingan Zhou
collection DOAJ
description Abstract Background Crocetin is a multifunctional apocarotenoid natural product derived from saffron, holding significant promises for protection against various diseases and other nutritional applications. Historically, crocetin has been extracted from saffron stigmas, but this method is hindered by the limited availability of high-quality raw materials and complex extraction processes. To overcome these challenges, metabolic engineering and synthetic biology can be applied to the sustainable production of crocetin. Results We constructed a Yarrowia lipolytica strain using hybrid promoters and copy number adjustment, which was able to produce 2.66 g/L of β-carotene, the precursor of crocetin. Next, the crocetin biosynthetic pathway was introduced, and we observed both the production and secretion of crocetin. Subsequently, the metabolite profiles under varied temperatures were studied and we found that low temperature was favorable for crocetin biosynthesis in Y. lipolytica. Therefore, a two-step temperature-shift fermentation strategy was adopted to optimize yeast growth and biosynthetic enzyme activity, bringing a 2.3-fold increase in crocetin titer. Lastly, fermentation media was fine-tuned for an optimal crocetin output of 30.17 mg/L, bringing a 51% higher titer compared with the previous highest report in shake flasks. Concomitantly, we also generated Y. lipolytica strains capable of achieving substantial zeaxanthin production, yielding 1575.09 mg/L, doubling the previous highest reported titer. Conclusions Through metabolic engineering and fermentation optimization, we demonstrated the first de novo biosynthesis of crocetin in the industrial yeast Yarrowia lipolytica. In addition, we achieved a higher crocetin titer in flasks than all our known reports. This work not only represents a high production of crocetin, but also entails a significant simultaneous zeaxanthin production, setting the stage for sustainable and cost-effective production of these valuable compounds.
format Article
id doaj-art-a2f9cca7574f49be84e1f3fcfbf77fe3
institution Kabale University
issn 2731-3654
language English
publishDate 2025-01-01
publisher BMC
record_format Article
series Biotechnology for Biofuels and Bioproducts
spelling doaj-art-a2f9cca7574f49be84e1f3fcfbf77fe32025-01-12T12:11:40ZengBMCBiotechnology for Biofuels and Bioproducts2731-36542025-01-0118111210.1186/s13068-024-02598-yMetabolic engineering of Yarrowia lipolytica for the production and secretion of the saffron ingredient crocetinTingan Zhou0Young-Kyoung Park1Jing Fu2Piotr Hapeta3Cinzia Klemm4Rodrigo Ledesma-Amaro5Department of Bioengineering, Imperial College Centre for Synthetic Biology, Bezos Centre for Sustainable Protein, UKRI Engineering Biology Mission Hub on Microbial Food, Imperial College LondonDepartment of Bioengineering, Imperial College Centre for Synthetic Biology, Bezos Centre for Sustainable Protein, UKRI Engineering Biology Mission Hub on Microbial Food, Imperial College LondonDepartment of Bioengineering, Imperial College Centre for Synthetic Biology, Bezos Centre for Sustainable Protein, UKRI Engineering Biology Mission Hub on Microbial Food, Imperial College LondonDepartment of Bioengineering, Imperial College Centre for Synthetic Biology, Bezos Centre for Sustainable Protein, UKRI Engineering Biology Mission Hub on Microbial Food, Imperial College LondonDepartment of Bioengineering, Imperial College Centre for Synthetic Biology, Bezos Centre for Sustainable Protein, UKRI Engineering Biology Mission Hub on Microbial Food, Imperial College LondonDepartment of Bioengineering, Imperial College Centre for Synthetic Biology, Bezos Centre for Sustainable Protein, UKRI Engineering Biology Mission Hub on Microbial Food, Imperial College LondonAbstract Background Crocetin is a multifunctional apocarotenoid natural product derived from saffron, holding significant promises for protection against various diseases and other nutritional applications. Historically, crocetin has been extracted from saffron stigmas, but this method is hindered by the limited availability of high-quality raw materials and complex extraction processes. To overcome these challenges, metabolic engineering and synthetic biology can be applied to the sustainable production of crocetin. Results We constructed a Yarrowia lipolytica strain using hybrid promoters and copy number adjustment, which was able to produce 2.66 g/L of β-carotene, the precursor of crocetin. Next, the crocetin biosynthetic pathway was introduced, and we observed both the production and secretion of crocetin. Subsequently, the metabolite profiles under varied temperatures were studied and we found that low temperature was favorable for crocetin biosynthesis in Y. lipolytica. Therefore, a two-step temperature-shift fermentation strategy was adopted to optimize yeast growth and biosynthetic enzyme activity, bringing a 2.3-fold increase in crocetin titer. Lastly, fermentation media was fine-tuned for an optimal crocetin output of 30.17 mg/L, bringing a 51% higher titer compared with the previous highest report in shake flasks. Concomitantly, we also generated Y. lipolytica strains capable of achieving substantial zeaxanthin production, yielding 1575.09 mg/L, doubling the previous highest reported titer. Conclusions Through metabolic engineering and fermentation optimization, we demonstrated the first de novo biosynthesis of crocetin in the industrial yeast Yarrowia lipolytica. In addition, we achieved a higher crocetin titer in flasks than all our known reports. This work not only represents a high production of crocetin, but also entails a significant simultaneous zeaxanthin production, setting the stage for sustainable and cost-effective production of these valuable compounds.https://doi.org/10.1186/s13068-024-02598-yCrocetinZeaxanthinβ-CaroteneYarrowia lipolyticaSecretory biosynthesisMetabolic engineering
spellingShingle Tingan Zhou
Young-Kyoung Park
Jing Fu
Piotr Hapeta
Cinzia Klemm
Rodrigo Ledesma-Amaro
Metabolic engineering of Yarrowia lipolytica for the production and secretion of the saffron ingredient crocetin
Biotechnology for Biofuels and Bioproducts
Crocetin
Zeaxanthin
β-Carotene
Yarrowia lipolytica
Secretory biosynthesis
Metabolic engineering
title Metabolic engineering of Yarrowia lipolytica for the production and secretion of the saffron ingredient crocetin
title_full Metabolic engineering of Yarrowia lipolytica for the production and secretion of the saffron ingredient crocetin
title_fullStr Metabolic engineering of Yarrowia lipolytica for the production and secretion of the saffron ingredient crocetin
title_full_unstemmed Metabolic engineering of Yarrowia lipolytica for the production and secretion of the saffron ingredient crocetin
title_short Metabolic engineering of Yarrowia lipolytica for the production and secretion of the saffron ingredient crocetin
title_sort metabolic engineering of yarrowia lipolytica for the production and secretion of the saffron ingredient crocetin
topic Crocetin
Zeaxanthin
β-Carotene
Yarrowia lipolytica
Secretory biosynthesis
Metabolic engineering
url https://doi.org/10.1186/s13068-024-02598-y
work_keys_str_mv AT tinganzhou metabolicengineeringofyarrowialipolyticafortheproductionandsecretionofthesaffroningredientcrocetin
AT youngkyoungpark metabolicengineeringofyarrowialipolyticafortheproductionandsecretionofthesaffroningredientcrocetin
AT jingfu metabolicengineeringofyarrowialipolyticafortheproductionandsecretionofthesaffroningredientcrocetin
AT piotrhapeta metabolicengineeringofyarrowialipolyticafortheproductionandsecretionofthesaffroningredientcrocetin
AT cinziaklemm metabolicengineeringofyarrowialipolyticafortheproductionandsecretionofthesaffroningredientcrocetin
AT rodrigoledesmaamaro metabolicengineeringofyarrowialipolyticafortheproductionandsecretionofthesaffroningredientcrocetin