An Improved Method for Calculating Undercut Radius of Involute Spur Gear with Small Tooth Number

For successful calculating undercut radius from hobbed machining of involute spur gear with small tooth number. Firstly,the application scope of the conventional calculation method is analyzed by two examples. Secondly,because of the special feature of gear hobbed machining with small tooth number,t...

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Main Authors: Sun Fuchun, Yang Li, Wu Changming, Yang Tao, Yuan Ying
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2018-01-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2018.11.035
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author Sun Fuchun
Yang Li
Wu Changming
Yang Tao
Yuan Ying
author_facet Sun Fuchun
Yang Li
Wu Changming
Yang Tao
Yuan Ying
author_sort Sun Fuchun
collection DOAJ
description For successful calculating undercut radius from hobbed machining of involute spur gear with small tooth number. Firstly,the application scope of the conventional calculation method is analyzed by two examples. Secondly,because of the special feature of gear hobbed machining with small tooth number,the tangent continuity condition of gear profile on undercut point must be neglected,and from center transposed angle of arc blade of undercut point,an developed method for calculating undercut radius is derived. Finally,all parameterized tooth profile equations of the gear is created. All results indicated that the conventional calculation method is applicable only the condition of upper radius coefficient limit determined by rack cutter geometry greater than its lower limit determined by successful gear hobbed machining,unfortunately,for the involute spur gear with small tooth number,its upper limit usually is less than its lower limit,so the conventional calculation method isn’t applicable for calculating undercut radius. The center transposed angle of arc blade really is greater than the pressure angle with 20° of straight blade,the hobbed machining is successful from optimized normative radius coefficient of arc blade for the gear with small tooth number. The created 3D gear model is reliability and fully parameterized,etc. It is concluded that the developed calculation method as an theoretical basis is provided for other followed calculating of involute spur gear with small tooth number.
format Article
id doaj-art-a21fcfc8a3134613968b8255e4ff173f
institution Kabale University
issn 1004-2539
language zho
publishDate 2018-01-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-a21fcfc8a3134613968b8255e4ff173f2025-01-10T14:39:54ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392018-01-014218018329939480An Improved Method for Calculating Undercut Radius of Involute Spur Gear with Small Tooth NumberSun FuchunYang LiWu ChangmingYang TaoYuan YingFor successful calculating undercut radius from hobbed machining of involute spur gear with small tooth number. Firstly,the application scope of the conventional calculation method is analyzed by two examples. Secondly,because of the special feature of gear hobbed machining with small tooth number,the tangent continuity condition of gear profile on undercut point must be neglected,and from center transposed angle of arc blade of undercut point,an developed method for calculating undercut radius is derived. Finally,all parameterized tooth profile equations of the gear is created. All results indicated that the conventional calculation method is applicable only the condition of upper radius coefficient limit determined by rack cutter geometry greater than its lower limit determined by successful gear hobbed machining,unfortunately,for the involute spur gear with small tooth number,its upper limit usually is less than its lower limit,so the conventional calculation method isn’t applicable for calculating undercut radius. The center transposed angle of arc blade really is greater than the pressure angle with 20° of straight blade,the hobbed machining is successful from optimized normative radius coefficient of arc blade for the gear with small tooth number. The created 3D gear model is reliability and fully parameterized,etc. It is concluded that the developed calculation method as an theoretical basis is provided for other followed calculating of involute spur gear with small tooth number.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2018.11.035Small tooth numberInvolute spur gearUndercut radiusHobbed machining
spellingShingle Sun Fuchun
Yang Li
Wu Changming
Yang Tao
Yuan Ying
An Improved Method for Calculating Undercut Radius of Involute Spur Gear with Small Tooth Number
Jixie chuandong
Small tooth number
Involute spur gear
Undercut radius
Hobbed machining
title An Improved Method for Calculating Undercut Radius of Involute Spur Gear with Small Tooth Number
title_full An Improved Method for Calculating Undercut Radius of Involute Spur Gear with Small Tooth Number
title_fullStr An Improved Method for Calculating Undercut Radius of Involute Spur Gear with Small Tooth Number
title_full_unstemmed An Improved Method for Calculating Undercut Radius of Involute Spur Gear with Small Tooth Number
title_short An Improved Method for Calculating Undercut Radius of Involute Spur Gear with Small Tooth Number
title_sort improved method for calculating undercut radius of involute spur gear with small tooth number
topic Small tooth number
Involute spur gear
Undercut radius
Hobbed machining
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2018.11.035
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