JOINTING MACHINE MAINTENANCE ANALYSIS USING RELIABILITY CENTERED MAINTENANCE (RCM) METHOD

Maintenance activities must be carried out appropriately based on the type of machine and machine components. A machine consists of vital components, so that if the components of a machine are continuously subject to fatal damage, it can result in losses for the company. Proper maintenance activitie...

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Main Authors: Trio Yonathan Teja Kusuma, Yoga Aldi Pratama
Format: Article
Language:English
Published: UIN Sunan Kalijaga, Faculty of Science and Technology, Industrial Engineering Department 2020-12-01
Series:Journal of Industrial Engineering and Halal Industries
Subjects:
Online Access:https://ejournal.uin-suka.ac.id/saintek/JIEHIS/article/view/2224
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author Trio Yonathan Teja Kusuma
Yoga Aldi Pratama
author_facet Trio Yonathan Teja Kusuma
Yoga Aldi Pratama
author_sort Trio Yonathan Teja Kusuma
collection DOAJ
description Maintenance activities must be carried out appropriately based on the type of machine and machine components. A machine consists of vital components, so that if the components of a machine are continuously subject to fatal damage, it can result in losses for the company. Proper maintenance activities can extend the service life of the machine and can minimize costs for maintenance of damaged machines. PT. Bakrie Pipe Industries is a company that produces steel pipes of various diameters. In producing steel pipes, PT. Bakrie Pipe Industries uses several machines. In 2019, there were several machines with the most frequent problems at Plant KT 24. The machine with the highest downtime of 2660 minutes was the Jointing Machine. In this study, a maintenance analysis was carried out using the Reliability Centered Maintenance (RCM) method on the Jointing Machine at Plant KT 24 PT. Bakrie Pipe Industries. In the results of selecting the maintenance task for the Jointing Machine critical components, it can be concluded that the Roller Blade component with the Potential Cause of Failure is broken Guide Wheel Bearing, the maintenance task is selected, namely Condition-Directed Task, Indexing Clamp component is Condition-Directed Task, Torch component is Condition-Directed Task, Nozzle component is Condition-Directed Task, Roller Blade component with the Potential Cause of Failure is Leaky Cylinder is Failure Finding Task, Bushing Torch component is Condition-Directed Task, and Cooler Torch Hose component is Failure Finding Task.
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institution Kabale University
issn 2722-8150
2722-8142
language English
publishDate 2020-12-01
publisher UIN Sunan Kalijaga, Faculty of Science and Technology, Industrial Engineering Department
record_format Article
series Journal of Industrial Engineering and Halal Industries
spelling doaj-art-a0d45f88dedd43a1a373b20cc6acd55d2025-01-06T05:54:19ZengUIN Sunan Kalijaga, Faculty of Science and Technology, Industrial Engineering DepartmentJournal of Industrial Engineering and Halal Industries2722-81502722-81422020-12-011210210910.14421/jiehis.22241012JOINTING MACHINE MAINTENANCE ANALYSIS USING RELIABILITY CENTERED MAINTENANCE (RCM) METHODTrio Yonathan Teja Kusuma0Yoga Aldi PratamaSunan Kalijaga State Islamic UniversityMaintenance activities must be carried out appropriately based on the type of machine and machine components. A machine consists of vital components, so that if the components of a machine are continuously subject to fatal damage, it can result in losses for the company. Proper maintenance activities can extend the service life of the machine and can minimize costs for maintenance of damaged machines. PT. Bakrie Pipe Industries is a company that produces steel pipes of various diameters. In producing steel pipes, PT. Bakrie Pipe Industries uses several machines. In 2019, there were several machines with the most frequent problems at Plant KT 24. The machine with the highest downtime of 2660 minutes was the Jointing Machine. In this study, a maintenance analysis was carried out using the Reliability Centered Maintenance (RCM) method on the Jointing Machine at Plant KT 24 PT. Bakrie Pipe Industries. In the results of selecting the maintenance task for the Jointing Machine critical components, it can be concluded that the Roller Blade component with the Potential Cause of Failure is broken Guide Wheel Bearing, the maintenance task is selected, namely Condition-Directed Task, Indexing Clamp component is Condition-Directed Task, Torch component is Condition-Directed Task, Nozzle component is Condition-Directed Task, Roller Blade component with the Potential Cause of Failure is Leaky Cylinder is Failure Finding Task, Bushing Torch component is Condition-Directed Task, and Cooler Torch Hose component is Failure Finding Task.https://ejournal.uin-suka.ac.id/saintek/JIEHIS/article/view/2224downtimejointingmaintenancercm
spellingShingle Trio Yonathan Teja Kusuma
Yoga Aldi Pratama
JOINTING MACHINE MAINTENANCE ANALYSIS USING RELIABILITY CENTERED MAINTENANCE (RCM) METHOD
Journal of Industrial Engineering and Halal Industries
downtime
jointing
maintenance
rcm
title JOINTING MACHINE MAINTENANCE ANALYSIS USING RELIABILITY CENTERED MAINTENANCE (RCM) METHOD
title_full JOINTING MACHINE MAINTENANCE ANALYSIS USING RELIABILITY CENTERED MAINTENANCE (RCM) METHOD
title_fullStr JOINTING MACHINE MAINTENANCE ANALYSIS USING RELIABILITY CENTERED MAINTENANCE (RCM) METHOD
title_full_unstemmed JOINTING MACHINE MAINTENANCE ANALYSIS USING RELIABILITY CENTERED MAINTENANCE (RCM) METHOD
title_short JOINTING MACHINE MAINTENANCE ANALYSIS USING RELIABILITY CENTERED MAINTENANCE (RCM) METHOD
title_sort jointing machine maintenance analysis using reliability centered maintenance rcm method
topic downtime
jointing
maintenance
rcm
url https://ejournal.uin-suka.ac.id/saintek/JIEHIS/article/view/2224
work_keys_str_mv AT trioyonathantejakusuma jointingmachinemaintenanceanalysisusingreliabilitycenteredmaintenancercmmethod
AT yogaaldipratama jointingmachinemaintenanceanalysisusingreliabilitycenteredmaintenancercmmethod