Influence of the Technological Parameter and Die Structure on Metal Flow Line for Precision Forging Car Gear Blank

Because of the complex structure of gear production,poor working conditions,high reliability requirements,and so on,the structure performance requirements for precision forging gear blanks become more stringent. Therefore,the metal flow line distribution state is gradually become an important indica...

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Main Authors: Li Tianxing, Zhang Xunlei, Fu Jianzhong, Gao Zhenshan, Wu Shuaibin, Yang Chao
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2015-01-01
Series:Jixie chuandong
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2015.10.037
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author Li Tianxing
Zhang Xunlei
Fu Jianzhong
Gao Zhenshan
Wu Shuaibin
Yang Chao
author_facet Li Tianxing
Zhang Xunlei
Fu Jianzhong
Gao Zhenshan
Wu Shuaibin
Yang Chao
author_sort Li Tianxing
collection DOAJ
description Because of the complex structure of gear production,poor working conditions,high reliability requirements,and so on,the structure performance requirements for precision forging gear blanks become more stringent. Therefore,the metal flow line distribution state is gradually become an important indicator of car gear blanks performance test. The technological parameter and die structure have greatly effect on the direction of metal flow. The influence law of structure of the die and punch on metal flow line distribution state of car gear blanks is deeply analyzed by means of finite element simulation software DEFORM- 3D. The optimal technological parameter and mold structure size are determined. The actual production shows that the actual metal flow lines and product requirements are basically consistent. The method of pre- control optimization can effectively reduce the number of tests,reduce the production costs and increase the production efficiency. The important technical support for improvement of structure performance and mechanical behavior in mass precision forging of car gear blanks is provided.
format Article
id doaj-art-9d48deaa253c4f55856de7a2b3adeb0c
institution Kabale University
issn 1004-2539
language zho
publishDate 2015-01-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-9d48deaa253c4f55856de7a2b3adeb0c2025-01-10T14:04:29ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392015-01-013915415729919801Influence of the Technological Parameter and Die Structure on Metal Flow Line for Precision Forging Car Gear BlankLi TianxingZhang XunleiFu JianzhongGao ZhenshanWu ShuaibinYang ChaoBecause of the complex structure of gear production,poor working conditions,high reliability requirements,and so on,the structure performance requirements for precision forging gear blanks become more stringent. Therefore,the metal flow line distribution state is gradually become an important indicator of car gear blanks performance test. The technological parameter and die structure have greatly effect on the direction of metal flow. The influence law of structure of the die and punch on metal flow line distribution state of car gear blanks is deeply analyzed by means of finite element simulation software DEFORM- 3D. The optimal technological parameter and mold structure size are determined. The actual production shows that the actual metal flow lines and product requirements are basically consistent. The method of pre- control optimization can effectively reduce the number of tests,reduce the production costs and increase the production efficiency. The important technical support for improvement of structure performance and mechanical behavior in mass precision forging of car gear blanks is provided.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2015.10.037
spellingShingle Li Tianxing
Zhang Xunlei
Fu Jianzhong
Gao Zhenshan
Wu Shuaibin
Yang Chao
Influence of the Technological Parameter and Die Structure on Metal Flow Line for Precision Forging Car Gear Blank
Jixie chuandong
title Influence of the Technological Parameter and Die Structure on Metal Flow Line for Precision Forging Car Gear Blank
title_full Influence of the Technological Parameter and Die Structure on Metal Flow Line for Precision Forging Car Gear Blank
title_fullStr Influence of the Technological Parameter and Die Structure on Metal Flow Line for Precision Forging Car Gear Blank
title_full_unstemmed Influence of the Technological Parameter and Die Structure on Metal Flow Line for Precision Forging Car Gear Blank
title_short Influence of the Technological Parameter and Die Structure on Metal Flow Line for Precision Forging Car Gear Blank
title_sort influence of the technological parameter and die structure on metal flow line for precision forging car gear blank
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2015.10.037
work_keys_str_mv AT litianxing influenceofthetechnologicalparameteranddiestructureonmetalflowlineforprecisionforgingcargearblank
AT zhangxunlei influenceofthetechnologicalparameteranddiestructureonmetalflowlineforprecisionforgingcargearblank
AT fujianzhong influenceofthetechnologicalparameteranddiestructureonmetalflowlineforprecisionforgingcargearblank
AT gaozhenshan influenceofthetechnologicalparameteranddiestructureonmetalflowlineforprecisionforgingcargearblank
AT wushuaibin influenceofthetechnologicalparameteranddiestructureonmetalflowlineforprecisionforgingcargearblank
AT yangchao influenceofthetechnologicalparameteranddiestructureonmetalflowlineforprecisionforgingcargearblank