Design for Manufacturing and Assembly Optimization of Home-Scale Biodigester-Composter Using VDI 2222 and Finite Element Analysis Methods
This research focused on the Design for Manufacturing and Assembly (DFMA) optimization of home-scale biodigester-composter machines. The aims to determine feasibility from technical-economic aspects. The technique was to design the machine's mechanical process, physical, and constituent compon...
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| Format: | Article |
| Language: | English |
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Petra Christian University
2024-09-01
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| Series: | Jurnal Teknik Industri |
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| Online Access: | https://jurnalindustri.petra.ac.id/index.php/ind/article/view/28290 |
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| author | Dewa Kusuma Wijaya Herwin Suprijono Heru Agus Santoso Kusmiyati Kusmiyati Muhammad Agusdika Ridho Muchti |
| author_facet | Dewa Kusuma Wijaya Herwin Suprijono Heru Agus Santoso Kusmiyati Kusmiyati Muhammad Agusdika Ridho Muchti |
| author_sort | Dewa Kusuma Wijaya |
| collection | DOAJ |
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This research focused on the Design for Manufacturing and Assembly (DFMA) optimization of home-scale biodigester-composter machines. The aims to determine feasibility from technical-economic aspects. The technique was to design the machine's mechanical process, physical, and constituent components. There are two methods conducted on this research, VDI 2222 to optimize and Finite Element Analysis (FEA) to assess the optimal quality results of the machine design based on simulation analysis. This research ended with making a physical prototype of a home-scale biodigester-composter machine using the optimal design, then validating it with a working test of the machine. The results of the VDI 2222 method show an optimal design concept through the structure of the working mechanism. All its constituent components match with the ten target specifications and the machine manufacturing cost of IDR 2,393,000, as well as the assembly chart design for each constituent component. These results are also evaluated using the FEA method. The resistance value of the frame system to maximum Von Mises Stress is obtained at 128.75 MPa with a minimum value of 6.93e-04 MPa. It is concluded to be acceptable at withstanding normal and shear stresses effectively with a relatively small displacement value of 0 to 0.47 mm. The equivalent strain value results are 3.89e-09 ul to 5.83e-04 ul and safety factor value results are 1.93 to 15 ul. It can be concluded that the frame system design concept is safe.
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| format | Article |
| id | doaj-art-9ad96aba3e6b449fb5757b90ad199a39 |
| institution | Kabale University |
| issn | 1411-2485 2087-7439 |
| language | English |
| publishDate | 2024-09-01 |
| publisher | Petra Christian University |
| record_format | Article |
| series | Jurnal Teknik Industri |
| spelling | doaj-art-9ad96aba3e6b449fb5757b90ad199a392025-01-08T03:19:55ZengPetra Christian UniversityJurnal Teknik Industri1411-24852087-74392024-09-0126210.9744/jti.26.2.157-170Design for Manufacturing and Assembly Optimization of Home-Scale Biodigester-Composter Using VDI 2222 and Finite Element Analysis MethodsDewa Kusuma Wijaya0Herwin Suprijono1Heru Agus Santoso2Kusmiyati Kusmiyati3Muhammad Agusdika Ridho Muchti4Dian Nuswantoro UniversityDian Nuswantoro UniversityDian Nuswantoro UniversityDian Nuswantoro UniversityDian Nuswantoro University This research focused on the Design for Manufacturing and Assembly (DFMA) optimization of home-scale biodigester-composter machines. The aims to determine feasibility from technical-economic aspects. The technique was to design the machine's mechanical process, physical, and constituent components. There are two methods conducted on this research, VDI 2222 to optimize and Finite Element Analysis (FEA) to assess the optimal quality results of the machine design based on simulation analysis. This research ended with making a physical prototype of a home-scale biodigester-composter machine using the optimal design, then validating it with a working test of the machine. The results of the VDI 2222 method show an optimal design concept through the structure of the working mechanism. All its constituent components match with the ten target specifications and the machine manufacturing cost of IDR 2,393,000, as well as the assembly chart design for each constituent component. These results are also evaluated using the FEA method. The resistance value of the frame system to maximum Von Mises Stress is obtained at 128.75 MPa with a minimum value of 6.93e-04 MPa. It is concluded to be acceptable at withstanding normal and shear stresses effectively with a relatively small displacement value of 0 to 0.47 mm. The equivalent strain value results are 3.89e-09 ul to 5.83e-04 ul and safety factor value results are 1.93 to 15 ul. It can be concluded that the frame system design concept is safe. https://jurnalindustri.petra.ac.id/index.php/ind/article/view/28290DFMAOptimizationBiodigester-ComposterVDI 2222FEA |
| spellingShingle | Dewa Kusuma Wijaya Herwin Suprijono Heru Agus Santoso Kusmiyati Kusmiyati Muhammad Agusdika Ridho Muchti Design for Manufacturing and Assembly Optimization of Home-Scale Biodigester-Composter Using VDI 2222 and Finite Element Analysis Methods Jurnal Teknik Industri DFMA Optimization Biodigester-Composter VDI 2222 FEA |
| title | Design for Manufacturing and Assembly Optimization of Home-Scale Biodigester-Composter Using VDI 2222 and Finite Element Analysis Methods |
| title_full | Design for Manufacturing and Assembly Optimization of Home-Scale Biodigester-Composter Using VDI 2222 and Finite Element Analysis Methods |
| title_fullStr | Design for Manufacturing and Assembly Optimization of Home-Scale Biodigester-Composter Using VDI 2222 and Finite Element Analysis Methods |
| title_full_unstemmed | Design for Manufacturing and Assembly Optimization of Home-Scale Biodigester-Composter Using VDI 2222 and Finite Element Analysis Methods |
| title_short | Design for Manufacturing and Assembly Optimization of Home-Scale Biodigester-Composter Using VDI 2222 and Finite Element Analysis Methods |
| title_sort | design for manufacturing and assembly optimization of home scale biodigester composter using vdi 2222 and finite element analysis methods |
| topic | DFMA Optimization Biodigester-Composter VDI 2222 FEA |
| url | https://jurnalindustri.petra.ac.id/index.php/ind/article/view/28290 |
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