Failure analysis of boron steel components for automotive applications

The automotive industry is continuously looking for an innovative mix of new steels and manufacturing techniques in order to improve process chain efficiency and cost reduction. To this aim, boron steels are becoming increasingly popular thanks to their high hardenability and machinability. Due to t...

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Main Authors: Marco V. Boniardi, Andrea Casaroli, Laura Sirangelo, Sergio Monella, Michele Mazzola
Format: Article
Language:English
Published: Gruppo Italiano Frattura 2023-04-01
Series:Fracture and Structural Integrity
Subjects:
Online Access:https://www.fracturae.com/index.php/fis/article/view/4103/3789
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author Marco V. Boniardi
Andrea Casaroli
Laura Sirangelo
Sergio Monella
Michele Mazzola
author_facet Marco V. Boniardi
Andrea Casaroli
Laura Sirangelo
Sergio Monella
Michele Mazzola
author_sort Marco V. Boniardi
collection DOAJ
description The automotive industry is continuously looking for an innovative mix of new steels and manufacturing techniques in order to improve process chain efficiency and cost reduction. To this aim, boron steels are becoming increasingly popular thanks to their high hardenability and machinability. Due to their reduced finishing steps, boron steels are commonly processed using fine blanking technologies. The success of fine blanking on boron steel components is due to heat treatments which must be carefully designed to avoid precipitation of boron-rich compounds that would lower steel hardenability. At high temperature, boron is very reactive with oxygen and nitrogen. The main focus of this paper is to show some drawbacks that can occur during heat treatments of automotive components. An experimental campaign was performed on two different boron steels, namely EN 34MnB5 and EN 22MnB5. The steel samples were previously spheroidized annealed in a neutral environment (hydrogen/nitrogen atmosphere), and then fine blanked to obtain specific automotive components which were subsequently quenched and tempered. Experimental tests revealed precipitation of nanometric compounds, causing strong grain refinement and localized decrease of steel hardenability. Hardenability problems were brought back to nitrogen pick-up during initial spheroidize annealing treatments.
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series Fracture and Structural Integrity
spelling doaj-art-99861e36a2ee4f13a7f830a218b7f6ea2025-01-02T20:56:09ZengGruppo Italiano FratturaFracture and Structural Integrity1971-89932023-04-01176413714710.3221/IGF-ESIS.64.0910.3221/IGF-ESIS.64.09Failure analysis of boron steel components for automotive applicationsMarco V. BoniardiAndrea CasaroliLaura SirangeloSergio MonellaMichele MazzolaThe automotive industry is continuously looking for an innovative mix of new steels and manufacturing techniques in order to improve process chain efficiency and cost reduction. To this aim, boron steels are becoming increasingly popular thanks to their high hardenability and machinability. Due to their reduced finishing steps, boron steels are commonly processed using fine blanking technologies. The success of fine blanking on boron steel components is due to heat treatments which must be carefully designed to avoid precipitation of boron-rich compounds that would lower steel hardenability. At high temperature, boron is very reactive with oxygen and nitrogen. The main focus of this paper is to show some drawbacks that can occur during heat treatments of automotive components. An experimental campaign was performed on two different boron steels, namely EN 34MnB5 and EN 22MnB5. The steel samples were previously spheroidized annealed in a neutral environment (hydrogen/nitrogen atmosphere), and then fine blanked to obtain specific automotive components which were subsequently quenched and tempered. Experimental tests revealed precipitation of nanometric compounds, causing strong grain refinement and localized decrease of steel hardenability. Hardenability problems were brought back to nitrogen pick-up during initial spheroidize annealing treatments.https://www.fracturae.com/index.php/fis/article/view/4103/3789boron steelfine blankingspheroidize annealingnitrogen pick-uphardenability problems.
spellingShingle Marco V. Boniardi
Andrea Casaroli
Laura Sirangelo
Sergio Monella
Michele Mazzola
Failure analysis of boron steel components for automotive applications
Fracture and Structural Integrity
boron steel
fine blanking
spheroidize annealing
nitrogen pick-up
hardenability problems.
title Failure analysis of boron steel components for automotive applications
title_full Failure analysis of boron steel components for automotive applications
title_fullStr Failure analysis of boron steel components for automotive applications
title_full_unstemmed Failure analysis of boron steel components for automotive applications
title_short Failure analysis of boron steel components for automotive applications
title_sort failure analysis of boron steel components for automotive applications
topic boron steel
fine blanking
spheroidize annealing
nitrogen pick-up
hardenability problems.
url https://www.fracturae.com/index.php/fis/article/view/4103/3789
work_keys_str_mv AT marcovboniardi failureanalysisofboronsteelcomponentsforautomotiveapplications
AT andreacasaroli failureanalysisofboronsteelcomponentsforautomotiveapplications
AT laurasirangelo failureanalysisofboronsteelcomponentsforautomotiveapplications
AT sergiomonella failureanalysisofboronsteelcomponentsforautomotiveapplications
AT michelemazzola failureanalysisofboronsteelcomponentsforautomotiveapplications