FATIGUE FRACTURE ANALYSIS OF EXCAVATOR BOOM BASED ON FULL-SCALE ACCELERATED LOADING TEST (MT)

To analyze the fatigue fracture causes of boom during normally working service, the boom bench fatigue test scheme was proposed. The measured joints multi-load was equivalent to a uniaxial load based on the fatigue damage consistent principle. Moreover, the calculated fatigue damage caused by the eq...

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Main Authors: XIANG QingYi, Lü PengMin, WANG PengHui
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Strength 2023-01-01
Series:Jixie qiangdu
Subjects:
Online Access:http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2023.05.030
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author XIANG QingYi
Lü PengMin
WANG PengHui
author_facet XIANG QingYi
Lü PengMin
WANG PengHui
author_sort XIANG QingYi
collection DOAJ
description To analyze the fatigue fracture causes of boom during normally working service, the boom bench fatigue test scheme was proposed. The measured joints multi-load was equivalent to a uniaxial load based on the fatigue damage consistent principle. Moreover, the calculated fatigue damage caused by the equivalent uniaxial load is in the same order of magnitude as the measured damage of each boom fatigue key point, and the relative error is within 8%. The full-scale accelerated loading fatigue test of four large and medium-sized excavator′s boom was carried out under the accelerated 5-level program loading spectrum compiled from the equivalent uniaxial load. The fatigue fracture surface was analyzed by scanning electron microscope. The results show that the boom fatigue life is relatively discrete, and the fatigue crack originates from the stress concentration point caused by welding defects such as incomplete penetration, incomplete fusion and gas porosity. After targeted improvements to the weld structural details of a boom based on bench test results, its fatigue life is increased by at least 1.5 times. The predicted life of commonly used international welding standards, BS7608-2015, IIW2008 and AWS-2015, is relatively close to the bench fatigue test results of the 2nd and the 3th boom, while the predicted life of standard EN-2005 is longer. With the bench fatigue test, the fatigue strength weak parts of booms and other similar structures can be effectively inspected, which provides a valuable reference for structural improvement.
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institution Kabale University
issn 1001-9669
language zho
publishDate 2023-01-01
publisher Editorial Office of Journal of Mechanical Strength
record_format Article
series Jixie qiangdu
spelling doaj-art-92f468c5d69c4cd6ba9b024d8ee9680f2025-01-15T02:44:31ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692023-01-011233124144026497FATIGUE FRACTURE ANALYSIS OF EXCAVATOR BOOM BASED ON FULL-SCALE ACCELERATED LOADING TEST (MT)XIANG QingYiLü PengMinWANG PengHuiTo analyze the fatigue fracture causes of boom during normally working service, the boom bench fatigue test scheme was proposed. The measured joints multi-load was equivalent to a uniaxial load based on the fatigue damage consistent principle. Moreover, the calculated fatigue damage caused by the equivalent uniaxial load is in the same order of magnitude as the measured damage of each boom fatigue key point, and the relative error is within 8%. The full-scale accelerated loading fatigue test of four large and medium-sized excavator′s boom was carried out under the accelerated 5-level program loading spectrum compiled from the equivalent uniaxial load. The fatigue fracture surface was analyzed by scanning electron microscope. The results show that the boom fatigue life is relatively discrete, and the fatigue crack originates from the stress concentration point caused by welding defects such as incomplete penetration, incomplete fusion and gas porosity. After targeted improvements to the weld structural details of a boom based on bench test results, its fatigue life is increased by at least 1.5 times. The predicted life of commonly used international welding standards, BS7608-2015, IIW2008 and AWS-2015, is relatively close to the bench fatigue test results of the 2nd and the 3th boom, while the predicted life of standard EN-2005 is longer. With the bench fatigue test, the fatigue strength weak parts of booms and other similar structures can be effectively inspected, which provides a valuable reference for structural improvement.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2023.05.030ExcavatorBoomFull-scale accelerated loading testFatigue fractureWelding defects
spellingShingle XIANG QingYi
Lü PengMin
WANG PengHui
FATIGUE FRACTURE ANALYSIS OF EXCAVATOR BOOM BASED ON FULL-SCALE ACCELERATED LOADING TEST (MT)
Jixie qiangdu
Excavator
Boom
Full-scale accelerated loading test
Fatigue fracture
Welding defects
title FATIGUE FRACTURE ANALYSIS OF EXCAVATOR BOOM BASED ON FULL-SCALE ACCELERATED LOADING TEST (MT)
title_full FATIGUE FRACTURE ANALYSIS OF EXCAVATOR BOOM BASED ON FULL-SCALE ACCELERATED LOADING TEST (MT)
title_fullStr FATIGUE FRACTURE ANALYSIS OF EXCAVATOR BOOM BASED ON FULL-SCALE ACCELERATED LOADING TEST (MT)
title_full_unstemmed FATIGUE FRACTURE ANALYSIS OF EXCAVATOR BOOM BASED ON FULL-SCALE ACCELERATED LOADING TEST (MT)
title_short FATIGUE FRACTURE ANALYSIS OF EXCAVATOR BOOM BASED ON FULL-SCALE ACCELERATED LOADING TEST (MT)
title_sort fatigue fracture analysis of excavator boom based on full scale accelerated loading test mt
topic Excavator
Boom
Full-scale accelerated loading test
Fatigue fracture
Welding defects
url http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2023.05.030
work_keys_str_mv AT xiangqingyi fatiguefractureanalysisofexcavatorboombasedonfullscaleacceleratedloadingtestmt
AT lupengmin fatiguefractureanalysisofexcavatorboombasedonfullscaleacceleratedloadingtestmt
AT wangpenghui fatiguefractureanalysisofexcavatorboombasedonfullscaleacceleratedloadingtestmt