Colloidal route towards sodium ionic conductor (NASICON) 3D complex solid electrolyte structures fabricated by direct ink writing (DIW)

Progressing towards a sustainable energy model, safer new generation high-performance energy storage devices with large energy density and power are needed. In this sense, the improvement in terms of efficiency and sustainability has led to the interest in solid-state batteries (SSBs). Lately, sodiu...

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Main Authors: Oxel Urra, B. Ferrari, A.J. Sanchez-Herencia, Giorgia Franchin, Paolo Colombo
Format: Article
Language:English
Published: Elsevier 2024-12-01
Series:Open Ceramics
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Online Access:http://www.sciencedirect.com/science/article/pii/S2666539524001470
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author Oxel Urra
B. Ferrari
A.J. Sanchez-Herencia
Giorgia Franchin
Paolo Colombo
author_facet Oxel Urra
B. Ferrari
A.J. Sanchez-Herencia
Giorgia Franchin
Paolo Colombo
author_sort Oxel Urra
collection DOAJ
description Progressing towards a sustainable energy model, safer new generation high-performance energy storage devices with large energy density and power are needed. In this sense, the improvement in terms of efficiency and sustainability has led to the interest in solid-state batteries (SSBs). Lately, sodium-ion batteries (SIBs) have become an emerging alternative due to the abundance of raw materials, low cost, and improvements in terms of fast sodium-ion conductor solid electrolytes (SCSEs). Among all the SCSEs, the sodium superionic conductor (NASICON) type electrolyte is one of the most well-known electrolytes, being widely developed in terms of synthesis and materials. However, the processing and manufacturing of these electrolytes have gone almost unnoticed, without considering that well-designed structures of electrodes/electrolytes are the bridge toward turning advanced energy materials into high-performance devices. This work presents the fabrication of 3D complex structures based on NASICON sodium solid electrolytes, obtained for the first time by direct ink writing (DIW). Through a colloidal route, fine NASICON phase powder with high pureness was prepared, enabling the manufacturing of intricate NASICON-printed electrolytes in a one-step fabrication process. By optimizing the ink, a dense electrolyte layer, acting as an ionic conductor and separator, was inserted between two complex porous pattern layers obtaining a device with a total height below 1.15 mm. Further, the densification of the 3D electrolyte was enhanced, reaching high ionic conductivities at room temperature (3.10−4 S cm−1). Thus, a high-performance sodium ion conductor NASICON solid electrolyte with shorter diffusion pathways and larger interfacial surface areas between electrode/electrolyte was obtained, improving the overall electrochemical performance of the device by a 3D layer-by-layer design.
format Article
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institution Kabale University
issn 2666-5395
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publishDate 2024-12-01
publisher Elsevier
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series Open Ceramics
spelling doaj-art-9264490fae4443f8aff3e924d69ceb7a2024-12-08T06:12:56ZengElsevierOpen Ceramics2666-53952024-12-0120100683Colloidal route towards sodium ionic conductor (NASICON) 3D complex solid electrolyte structures fabricated by direct ink writing (DIW)Oxel Urra0B. Ferrari1A.J. Sanchez-Herencia2Giorgia Franchin3Paolo Colombo4Instituto de Cerámica y Vidrio, CSIC, Madrid, Spain; Corresponding author.Instituto de Cerámica y Vidrio, CSIC, Madrid, SpainInstituto de Cerámica y Vidrio, CSIC, Madrid, SpainDipartimento di Ingegneria Industriale, Università Degli Studi di Padova, Padova, ItalyDipartimento di Ingegneria Industriale, Università Degli Studi di Padova, Padova, Italy; Department of Materials Science and Engineering, The Pennsylvania State University, Uiversity Park, PA, 16802, USAProgressing towards a sustainable energy model, safer new generation high-performance energy storage devices with large energy density and power are needed. In this sense, the improvement in terms of efficiency and sustainability has led to the interest in solid-state batteries (SSBs). Lately, sodium-ion batteries (SIBs) have become an emerging alternative due to the abundance of raw materials, low cost, and improvements in terms of fast sodium-ion conductor solid electrolytes (SCSEs). Among all the SCSEs, the sodium superionic conductor (NASICON) type electrolyte is one of the most well-known electrolytes, being widely developed in terms of synthesis and materials. However, the processing and manufacturing of these electrolytes have gone almost unnoticed, without considering that well-designed structures of electrodes/electrolytes are the bridge toward turning advanced energy materials into high-performance devices. This work presents the fabrication of 3D complex structures based on NASICON sodium solid electrolytes, obtained for the first time by direct ink writing (DIW). Through a colloidal route, fine NASICON phase powder with high pureness was prepared, enabling the manufacturing of intricate NASICON-printed electrolytes in a one-step fabrication process. By optimizing the ink, a dense electrolyte layer, acting as an ionic conductor and separator, was inserted between two complex porous pattern layers obtaining a device with a total height below 1.15 mm. Further, the densification of the 3D electrolyte was enhanced, reaching high ionic conductivities at room temperature (3.10−4 S cm−1). Thus, a high-performance sodium ion conductor NASICON solid electrolyte with shorter diffusion pathways and larger interfacial surface areas between electrode/electrolyte was obtained, improving the overall electrochemical performance of the device by a 3D layer-by-layer design.http://www.sciencedirect.com/science/article/pii/S2666539524001470Colloidal processingSolid state reactionDirect ink writing (DIW)NASICON3D complex solid electrolytes
spellingShingle Oxel Urra
B. Ferrari
A.J. Sanchez-Herencia
Giorgia Franchin
Paolo Colombo
Colloidal route towards sodium ionic conductor (NASICON) 3D complex solid electrolyte structures fabricated by direct ink writing (DIW)
Open Ceramics
Colloidal processing
Solid state reaction
Direct ink writing (DIW)
NASICON
3D complex solid electrolytes
title Colloidal route towards sodium ionic conductor (NASICON) 3D complex solid electrolyte structures fabricated by direct ink writing (DIW)
title_full Colloidal route towards sodium ionic conductor (NASICON) 3D complex solid electrolyte structures fabricated by direct ink writing (DIW)
title_fullStr Colloidal route towards sodium ionic conductor (NASICON) 3D complex solid electrolyte structures fabricated by direct ink writing (DIW)
title_full_unstemmed Colloidal route towards sodium ionic conductor (NASICON) 3D complex solid electrolyte structures fabricated by direct ink writing (DIW)
title_short Colloidal route towards sodium ionic conductor (NASICON) 3D complex solid electrolyte structures fabricated by direct ink writing (DIW)
title_sort colloidal route towards sodium ionic conductor nasicon 3d complex solid electrolyte structures fabricated by direct ink writing diw
topic Colloidal processing
Solid state reaction
Direct ink writing (DIW)
NASICON
3D complex solid electrolytes
url http://www.sciencedirect.com/science/article/pii/S2666539524001470
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AT bferrari colloidalroutetowardssodiumionicconductornasicon3dcomplexsolidelectrolytestructuresfabricatedbydirectinkwritingdiw
AT ajsanchezherencia colloidalroutetowardssodiumionicconductornasicon3dcomplexsolidelectrolytestructuresfabricatedbydirectinkwritingdiw
AT giorgiafranchin colloidalroutetowardssodiumionicconductornasicon3dcomplexsolidelectrolytestructuresfabricatedbydirectinkwritingdiw
AT paolocolombo colloidalroutetowardssodiumionicconductornasicon3dcomplexsolidelectrolytestructuresfabricatedbydirectinkwritingdiw