Additively Manufactured Flexible EGaIn Sensor for Dynamic Detection and Sensing on Ultra-Curved Surfaces

Electronic skin is widely employed in multiple applications such as health monitoring, robot tactile perception, and bionic prosthetics. In this study, we fabricated millimeter-scale electronic skin featuring compact sensing units using the Boston Micro Fabrication S130 (a high-precision additive ma...

Full description

Saved in:
Bibliographic Details
Main Authors: Jiangnan Yan, Jianing Ding, Yang Cao, Hongyu Yi, Limeng Zhan, Yifan Gao, Kongyu Ge, Hongjun Ji, Mingyu Li, Huanhuan Feng
Format: Article
Language:English
Published: MDPI AG 2024-12-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/25/1/37
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1841549005630210048
author Jiangnan Yan
Jianing Ding
Yang Cao
Hongyu Yi
Limeng Zhan
Yifan Gao
Kongyu Ge
Hongjun Ji
Mingyu Li
Huanhuan Feng
author_facet Jiangnan Yan
Jianing Ding
Yang Cao
Hongyu Yi
Limeng Zhan
Yifan Gao
Kongyu Ge
Hongjun Ji
Mingyu Li
Huanhuan Feng
author_sort Jiangnan Yan
collection DOAJ
description Electronic skin is widely employed in multiple applications such as health monitoring, robot tactile perception, and bionic prosthetics. In this study, we fabricated millimeter-scale electronic skin featuring compact sensing units using the Boston Micro Fabrication S130 (a high-precision additive manufacturing device) and the template removal method. We used a gallium-based liquid metal and achieved an inner channel diameter of 0.1 mm. The size of the sensing unit was 3 × 3 mm<sup>2</sup>. This unit exhibited a wide linear sensing range (10–22,000 Pa) and high-pressure resolution (10 Pa) even on an ultra-curved surface (radius of curvature was 6 mm). Sliding was successfully detected at speeds of 8–54 mm/s. An artificial nose with nine sensing units was fabricated, and it exhibited excellent multitouch and sliding trajectory recognition capabilities. This confirmed that the electronic skin functioned normally, even on an ultra-curved surface.
format Article
id doaj-art-9069de7a1c2c4a26a09a7347fe639b08
institution Kabale University
issn 1424-8220
language English
publishDate 2024-12-01
publisher MDPI AG
record_format Article
series Sensors
spelling doaj-art-9069de7a1c2c4a26a09a7347fe639b082025-01-10T13:20:40ZengMDPI AGSensors1424-82202024-12-012513710.3390/s25010037Additively Manufactured Flexible EGaIn Sensor for Dynamic Detection and Sensing on Ultra-Curved SurfacesJiangnan Yan0Jianing Ding1Yang Cao2Hongyu Yi3Limeng Zhan4Yifan Gao5Kongyu Ge6Hongjun Ji7Mingyu Li8Huanhuan Feng9Sauvage Laboratory for Smart Materials, Shenzhen Key Laboratory of Flexible Printed Electronics Technology, Harbin Institute of Technology, Shenzhen 518055, ChinaSauvage Laboratory for Smart Materials, Shenzhen Key Laboratory of Flexible Printed Electronics Technology, Harbin Institute of Technology, Shenzhen 518055, ChinaSauvage Laboratory for Smart Materials, Shenzhen Key Laboratory of Flexible Printed Electronics Technology, Harbin Institute of Technology, Shenzhen 518055, ChinaSauvage Laboratory for Smart Materials, Shenzhen Key Laboratory of Flexible Printed Electronics Technology, Harbin Institute of Technology, Shenzhen 518055, ChinaSauvage Laboratory for Smart Materials, Shenzhen Key Laboratory of Flexible Printed Electronics Technology, Harbin Institute of Technology, Shenzhen 518055, ChinaSauvage Laboratory for Smart Materials, Shenzhen Key Laboratory of Flexible Printed Electronics Technology, Harbin Institute of Technology, Shenzhen 518055, ChinaSauvage Laboratory for Smart Materials, Shenzhen Key Laboratory of Flexible Printed Electronics Technology, Harbin Institute of Technology, Shenzhen 518055, ChinaSauvage Laboratory for Smart Materials, Shenzhen Key Laboratory of Flexible Printed Electronics Technology, Harbin Institute of Technology, Shenzhen 518055, ChinaSauvage Laboratory for Smart Materials, Shenzhen Key Laboratory of Flexible Printed Electronics Technology, Harbin Institute of Technology, Shenzhen 518055, ChinaSauvage Laboratory for Smart Materials, Shenzhen Key Laboratory of Flexible Printed Electronics Technology, Harbin Institute of Technology, Shenzhen 518055, ChinaElectronic skin is widely employed in multiple applications such as health monitoring, robot tactile perception, and bionic prosthetics. In this study, we fabricated millimeter-scale electronic skin featuring compact sensing units using the Boston Micro Fabrication S130 (a high-precision additive manufacturing device) and the template removal method. We used a gallium-based liquid metal and achieved an inner channel diameter of 0.1 mm. The size of the sensing unit was 3 × 3 mm<sup>2</sup>. This unit exhibited a wide linear sensing range (10–22,000 Pa) and high-pressure resolution (10 Pa) even on an ultra-curved surface (radius of curvature was 6 mm). Sliding was successfully detected at speeds of 8–54 mm/s. An artificial nose with nine sensing units was fabricated, and it exhibited excellent multitouch and sliding trajectory recognition capabilities. This confirmed that the electronic skin functioned normally, even on an ultra-curved surface.https://www.mdpi.com/1424-8220/25/1/37precision additive manufacturingmodular sensing unitelectronic skinultra-curved surface
spellingShingle Jiangnan Yan
Jianing Ding
Yang Cao
Hongyu Yi
Limeng Zhan
Yifan Gao
Kongyu Ge
Hongjun Ji
Mingyu Li
Huanhuan Feng
Additively Manufactured Flexible EGaIn Sensor for Dynamic Detection and Sensing on Ultra-Curved Surfaces
Sensors
precision additive manufacturing
modular sensing unit
electronic skin
ultra-curved surface
title Additively Manufactured Flexible EGaIn Sensor for Dynamic Detection and Sensing on Ultra-Curved Surfaces
title_full Additively Manufactured Flexible EGaIn Sensor for Dynamic Detection and Sensing on Ultra-Curved Surfaces
title_fullStr Additively Manufactured Flexible EGaIn Sensor for Dynamic Detection and Sensing on Ultra-Curved Surfaces
title_full_unstemmed Additively Manufactured Flexible EGaIn Sensor for Dynamic Detection and Sensing on Ultra-Curved Surfaces
title_short Additively Manufactured Flexible EGaIn Sensor for Dynamic Detection and Sensing on Ultra-Curved Surfaces
title_sort additively manufactured flexible egain sensor for dynamic detection and sensing on ultra curved surfaces
topic precision additive manufacturing
modular sensing unit
electronic skin
ultra-curved surface
url https://www.mdpi.com/1424-8220/25/1/37
work_keys_str_mv AT jiangnanyan additivelymanufacturedflexibleegainsensorfordynamicdetectionandsensingonultracurvedsurfaces
AT jianingding additivelymanufacturedflexibleegainsensorfordynamicdetectionandsensingonultracurvedsurfaces
AT yangcao additivelymanufacturedflexibleegainsensorfordynamicdetectionandsensingonultracurvedsurfaces
AT hongyuyi additivelymanufacturedflexibleegainsensorfordynamicdetectionandsensingonultracurvedsurfaces
AT limengzhan additivelymanufacturedflexibleegainsensorfordynamicdetectionandsensingonultracurvedsurfaces
AT yifangao additivelymanufacturedflexibleegainsensorfordynamicdetectionandsensingonultracurvedsurfaces
AT kongyuge additivelymanufacturedflexibleegainsensorfordynamicdetectionandsensingonultracurvedsurfaces
AT hongjunji additivelymanufacturedflexibleegainsensorfordynamicdetectionandsensingonultracurvedsurfaces
AT mingyuli additivelymanufacturedflexibleegainsensorfordynamicdetectionandsensingonultracurvedsurfaces
AT huanhuanfeng additivelymanufacturedflexibleegainsensorfordynamicdetectionandsensingonultracurvedsurfaces