Initial orientation of the fretting fatigue cracks in shrink-fit connection specimens

The bending configuration of shrink-fitted connection fretting fatigue tests causes a fluctuation of the contact pressure and in turn a more favourable condition for shear, rather than tensile, crack initiation. According to the classification Type I (shear) and Type II (tensile) fretting cracks, th...

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Main Author: Ciro Santus
Format: Article
Language:English
Published: Gruppo Italiano Frattura 2019-03-01
Series:Fracture and Structural Integrity
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Online Access:https://www.fracturae.com/index.php/fis/article/view/2288
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author Ciro Santus
author_facet Ciro Santus
author_sort Ciro Santus
collection DOAJ
description The bending configuration of shrink-fitted connection fretting fatigue tests causes a fluctuation of the contact pressure and in turn a more favourable condition for shear, rather than tensile, crack initiation. According to the classification Type I (shear) and Type II (tensile) fretting cracks, the type II was only observed for the tests with no surface enhancement, which experienced the lowest fretting strength and then a reduced pressure fluctuation effect. The crack initial direction was predicted as the critical plane orientation undergoing the maximum FS stress parameter, for the shallow type I shear cracks. If the critical plane is searched at the fretting hot-spot, the incorrect outward direction is obtained, since the orthogonal direction, with the same shear stress amplitude, experiences a more compressive maximum normal stress. On the contrary, with the application of the Point Method, taking the stress location at half the critical distance and by following the potential critical plane, a higher shear stress along the inward direction is obtained. The more compressive stress below the contact can therefore be compensated, and then the inward shallow direction is correctly predicted.
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spelling doaj-art-8f7dd7d86f8f4670aab4ab3502b6bcb82025-01-03T01:03:05ZengGruppo Italiano FratturaFracture and Structural Integrity1971-89932019-03-011348Initial orientation of the fretting fatigue cracks in shrink-fit connection specimensCiro Santus0DICI, University of PisaThe bending configuration of shrink-fitted connection fretting fatigue tests causes a fluctuation of the contact pressure and in turn a more favourable condition for shear, rather than tensile, crack initiation. According to the classification Type I (shear) and Type II (tensile) fretting cracks, the type II was only observed for the tests with no surface enhancement, which experienced the lowest fretting strength and then a reduced pressure fluctuation effect. The crack initial direction was predicted as the critical plane orientation undergoing the maximum FS stress parameter, for the shallow type I shear cracks. If the critical plane is searched at the fretting hot-spot, the incorrect outward direction is obtained, since the orthogonal direction, with the same shear stress amplitude, experiences a more compressive maximum normal stress. On the contrary, with the application of the Point Method, taking the stress location at half the critical distance and by following the potential critical plane, a higher shear stress along the inward direction is obtained. The more compressive stress below the contact can therefore be compensated, and then the inward shallow direction is correctly predicted.https://www.fracturae.com/index.php/fis/article/view/2288Fretting FatigueInitial crack orientationMultiaxial fatigue criteriaSEM observations
spellingShingle Ciro Santus
Initial orientation of the fretting fatigue cracks in shrink-fit connection specimens
Fracture and Structural Integrity
Fretting Fatigue
Initial crack orientation
Multiaxial fatigue criteria
SEM observations
title Initial orientation of the fretting fatigue cracks in shrink-fit connection specimens
title_full Initial orientation of the fretting fatigue cracks in shrink-fit connection specimens
title_fullStr Initial orientation of the fretting fatigue cracks in shrink-fit connection specimens
title_full_unstemmed Initial orientation of the fretting fatigue cracks in shrink-fit connection specimens
title_short Initial orientation of the fretting fatigue cracks in shrink-fit connection specimens
title_sort initial orientation of the fretting fatigue cracks in shrink fit connection specimens
topic Fretting Fatigue
Initial crack orientation
Multiaxial fatigue criteria
SEM observations
url https://www.fracturae.com/index.php/fis/article/view/2288
work_keys_str_mv AT cirosantus initialorientationofthefrettingfatiguecracksinshrinkfitconnectionspecimens