The Effects of CaO and MgO on Thermal, Mechanical and Optical Properties of Porcelain Tiles by Utilizing Blast Furnace Slag

In this study, the Blast Furnace Slag (BFS) of Zonguldak Eregli Iron and Steel Factories was used as a recycling raw material for the porcelain tile samples. A kind of clay with high MgO content was also used in the porcelain tile recipes. Maximum 10% of BFS was used instead of Na-feldspar. Sinterin...

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Main Authors: T. Aydin, H. Sari
Format: Article
Language:English
Published: Polish Academy of Sciences 2024-12-01
Series:Archives of Metallurgy and Materials
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Online Access:https://journals.pan.pl/Content/133545/AMM-2024-4-30-Aydin.pdf
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author T. Aydin
H. Sari
author_facet T. Aydin
H. Sari
author_sort T. Aydin
collection DOAJ
description In this study, the Blast Furnace Slag (BFS) of Zonguldak Eregli Iron and Steel Factories was used as a recycling raw material for the porcelain tile samples. A kind of clay with high MgO content was also used in the porcelain tile recipes. Maximum 10% of BFS was used instead of Na-feldspar. Sintering temperature for all samples was 1205°C for 50 minutes in the industrial roller kiln. Technological properties such as shrinkage, water absorption, colour measurement, and flexural strength were investigated as well as sintering properties and microstructures of the green and the sintered samples. As a result of the study, the addition of BFS did not adversely affect the technical properties of porcelain tile bodies. Particularly, the addition of BFS up to 3% contributed to an increase in flexural strength, and whiteness values of all samples increased because of the formation of anorthite and diopside compared to the reference body. The phase transformations and crystal formations such as anorthite and diopside resulted in a decrease in the firing shrinkage. Although the anorthite formation and diopside formation in the investigated samples had an adverse effect on condensation, it was found that they showed similar sintering behaviours compared to the reference body. This study showed that an industrial waste material can be converted into an environmentally friendly raw material that can create added value and provide energy efficiency.
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spelling doaj-art-8de604a0d25f4f96b280ec30561bae282024-12-27T14:07:47ZengPolish Academy of SciencesArchives of Metallurgy and Materials2300-19092024-12-01vol. 69No 415011508https://doi.org/10.24425/amm.2024.151420The Effects of CaO and MgO on Thermal, Mechanical and Optical Properties of Porcelain Tiles by Utilizing Blast Furnace SlagT. Aydin0https://orcid.org/0000-0001-6808-9425H. Sari1https://orcid.org/0000-0001-5054-1997Kirikkale University, Engineering Faculty, Metallurgy and Material Engineering Department, Kirikkale, TurkeyKale Seramik Canakkale Kalebodur Seramik San. A.S. Canakkale, TurkeyIn this study, the Blast Furnace Slag (BFS) of Zonguldak Eregli Iron and Steel Factories was used as a recycling raw material for the porcelain tile samples. A kind of clay with high MgO content was also used in the porcelain tile recipes. Maximum 10% of BFS was used instead of Na-feldspar. Sintering temperature for all samples was 1205°C for 50 minutes in the industrial roller kiln. Technological properties such as shrinkage, water absorption, colour measurement, and flexural strength were investigated as well as sintering properties and microstructures of the green and the sintered samples. As a result of the study, the addition of BFS did not adversely affect the technical properties of porcelain tile bodies. Particularly, the addition of BFS up to 3% contributed to an increase in flexural strength, and whiteness values of all samples increased because of the formation of anorthite and diopside compared to the reference body. The phase transformations and crystal formations such as anorthite and diopside resulted in a decrease in the firing shrinkage. Although the anorthite formation and diopside formation in the investigated samples had an adverse effect on condensation, it was found that they showed similar sintering behaviours compared to the reference body. This study showed that an industrial waste material can be converted into an environmentally friendly raw material that can create added value and provide energy efficiency.https://journals.pan.pl/Content/133545/AMM-2024-4-30-Aydin.pdfporcelain tilesinteringanorthitediopsidewhitenessrecycling
spellingShingle T. Aydin
H. Sari
The Effects of CaO and MgO on Thermal, Mechanical and Optical Properties of Porcelain Tiles by Utilizing Blast Furnace Slag
Archives of Metallurgy and Materials
porcelain tile
sintering
anorthite
diopside
whiteness
recycling
title The Effects of CaO and MgO on Thermal, Mechanical and Optical Properties of Porcelain Tiles by Utilizing Blast Furnace Slag
title_full The Effects of CaO and MgO on Thermal, Mechanical and Optical Properties of Porcelain Tiles by Utilizing Blast Furnace Slag
title_fullStr The Effects of CaO and MgO on Thermal, Mechanical and Optical Properties of Porcelain Tiles by Utilizing Blast Furnace Slag
title_full_unstemmed The Effects of CaO and MgO on Thermal, Mechanical and Optical Properties of Porcelain Tiles by Utilizing Blast Furnace Slag
title_short The Effects of CaO and MgO on Thermal, Mechanical and Optical Properties of Porcelain Tiles by Utilizing Blast Furnace Slag
title_sort effects of cao and mgo on thermal mechanical and optical properties of porcelain tiles by utilizing blast furnace slag
topic porcelain tile
sintering
anorthite
diopside
whiteness
recycling
url https://journals.pan.pl/Content/133545/AMM-2024-4-30-Aydin.pdf
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