Leakage analysis and leakage monitoring system design for LNG tanker filling process

Abstract During the filling process of LNG tank trucks, due to the long-term operation of filling equipment in low temperature and high-pressure conditions, the sealing parts in the equipment are prone to failure, leading to leaks. The reasons for the leakage of LNG filling equipment were analyzed,...

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Main Authors: Lei Song, Tao Yin, Chuanjun Han, Hai Zhao
Format: Article
Language:English
Published: Nature Portfolio 2024-12-01
Series:Scientific Reports
Subjects:
Online Access:https://doi.org/10.1038/s41598-024-84173-x
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author Lei Song
Tao Yin
Chuanjun Han
Hai Zhao
author_facet Lei Song
Tao Yin
Chuanjun Han
Hai Zhao
author_sort Lei Song
collection DOAJ
description Abstract During the filling process of LNG tank trucks, due to the long-term operation of filling equipment in low temperature and high-pressure conditions, the sealing parts in the equipment are prone to failure, leading to leaks. The reasons for the leakage of LNG filling equipment were analyzed, and the diffusion of LNG after different equivalent leakage hole diameters and different wind speeds were numerically analyzed. A gas leak monitoring system suitable for LNG filling stations was established based on TDLAS technology. The analysis results show that when the equivalent leakage hole diameter is greater than 4 mm, the height of natural gas diffusion will exceed 5 m within 2 s without wind; the concentration of natural gas above the leakage point is inversely proportional to the height, and the decrease in concentration at a height of 5 m is between 50% and 60% compared with a height of 0.5 m; the wind will bend the natural gas diffusion shape downwind, and the degree of bending decreases as the equivalent leakage hole diameter increases; the optimal laser incidence angle of the laser gas sensor is between 30° and 50°, and the theoretical effective monitoring area width of the sensor when the installation height is 5 m is 4.46 m within the optimal laser incidence angle range.
format Article
id doaj-art-8af3729e919c4fa89e55c4a3fba1d8a7
institution Kabale University
issn 2045-2322
language English
publishDate 2024-12-01
publisher Nature Portfolio
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series Scientific Reports
spelling doaj-art-8af3729e919c4fa89e55c4a3fba1d8a72025-01-05T12:26:06ZengNature PortfolioScientific Reports2045-23222024-12-0114111510.1038/s41598-024-84173-xLeakage analysis and leakage monitoring system design for LNG tanker filling processLei Song0Tao Yin1Chuanjun Han2Hai Zhao3Key Laboratory of Oil and Gas Equipment, Ministry of Education-Southwest Petroleum UniversityKey Laboratory of Oil and Gas Equipment, Ministry of Education-Southwest Petroleum UniversityKey Laboratory of Oil and Gas Equipment, Ministry of Education-Southwest Petroleum UniversityPetroChina Kunlun Gas Co., Ltd. Sichuan BranchAbstract During the filling process of LNG tank trucks, due to the long-term operation of filling equipment in low temperature and high-pressure conditions, the sealing parts in the equipment are prone to failure, leading to leaks. The reasons for the leakage of LNG filling equipment were analyzed, and the diffusion of LNG after different equivalent leakage hole diameters and different wind speeds were numerically analyzed. A gas leak monitoring system suitable for LNG filling stations was established based on TDLAS technology. The analysis results show that when the equivalent leakage hole diameter is greater than 4 mm, the height of natural gas diffusion will exceed 5 m within 2 s without wind; the concentration of natural gas above the leakage point is inversely proportional to the height, and the decrease in concentration at a height of 5 m is between 50% and 60% compared with a height of 0.5 m; the wind will bend the natural gas diffusion shape downwind, and the degree of bending decreases as the equivalent leakage hole diameter increases; the optimal laser incidence angle of the laser gas sensor is between 30° and 50°, and the theoretical effective monitoring area width of the sensor when the installation height is 5 m is 4.46 m within the optimal laser incidence angle range.https://doi.org/10.1038/s41598-024-84173-xLNGTruck loadingDiffusionTDLASLeak monitoring
spellingShingle Lei Song
Tao Yin
Chuanjun Han
Hai Zhao
Leakage analysis and leakage monitoring system design for LNG tanker filling process
Scientific Reports
LNG
Truck loading
Diffusion
TDLAS
Leak monitoring
title Leakage analysis and leakage monitoring system design for LNG tanker filling process
title_full Leakage analysis and leakage monitoring system design for LNG tanker filling process
title_fullStr Leakage analysis and leakage monitoring system design for LNG tanker filling process
title_full_unstemmed Leakage analysis and leakage monitoring system design for LNG tanker filling process
title_short Leakage analysis and leakage monitoring system design for LNG tanker filling process
title_sort leakage analysis and leakage monitoring system design for lng tanker filling process
topic LNG
Truck loading
Diffusion
TDLAS
Leak monitoring
url https://doi.org/10.1038/s41598-024-84173-x
work_keys_str_mv AT leisong leakageanalysisandleakagemonitoringsystemdesignforlngtankerfillingprocess
AT taoyin leakageanalysisandleakagemonitoringsystemdesignforlngtankerfillingprocess
AT chuanjunhan leakageanalysisandleakagemonitoringsystemdesignforlngtankerfillingprocess
AT haizhao leakageanalysisandleakagemonitoringsystemdesignforlngtankerfillingprocess