Deepening the cognition of ultrasonic vibration's role on plastic deformation of 2219 aluminum alloy tube during ultrasonic surface rolling process
This work aims to enhance the comprehension of the effect of ultrasonic vibration on the plastic deformation of 2219 aluminum alloy during ultrasonic surface rolling process (USRP). To this end, the finite element (FE) model of 2219 aluminum alloy surface rolling with and without ultrasonic vibratio...
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| Language: | English |
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EDP Sciences
2024-01-01
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| Series: | Manufacturing Review |
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| Online Access: | https://mfr.edp-open.org/articles/mfreview/full_html/2024/01/mfreview240046/mfreview240046.html |
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| _version_ | 1841554717384114176 |
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| author | Zhang YuanQi Zhan Mei Fan XiaoGuang |
| author_facet | Zhang YuanQi Zhan Mei Fan XiaoGuang |
| author_sort | Zhang YuanQi |
| collection | DOAJ |
| description | This work aims to enhance the comprehension of the effect of ultrasonic vibration on the plastic deformation of 2219 aluminum alloy during ultrasonic surface rolling process (USRP). To this end, the finite element (FE) model of 2219 aluminum alloy surface rolling with and without ultrasonic vibration were established to explore whether ultrasonic vibration has effect on the plastic deformation. Furthermore, by comparing the plastic strain and the thickness of plastic deformation layer under different static force and dynamic impact force values, their contributions were discussed. The results show that for the thickness of plastic deformation layer, the effect of ultrasonic vibration is infinitesimal. The reason why the simulation result (∼2.6%) is smaller than the experiment result (∼5.8%) may be the influence of temperature and friction. According to simulation results, when static force is increased by 47.5% (from 400 N to 590 N), to obtain the same plastic strain or plastic deformation layer, the dynamic impact force needs to be lifted by about 17 times, 25 times, respectively. The contribution ratio of dynamic impact force to the thickness of plastic deformation layer is ∼5.5%, which is far less than that of static force. Therefore, the static force dominates the plastic deformation during USRP. |
| format | Article |
| id | doaj-art-89f5c98dcf41469398ff49cc807609ed |
| institution | Kabale University |
| issn | 2265-4224 |
| language | English |
| publishDate | 2024-01-01 |
| publisher | EDP Sciences |
| record_format | Article |
| series | Manufacturing Review |
| spelling | doaj-art-89f5c98dcf41469398ff49cc807609ed2025-01-08T11:16:48ZengEDP SciencesManufacturing Review2265-42242024-01-01112310.1051/mfreview/2024022mfreview240046Deepening the cognition of ultrasonic vibration's role on plastic deformation of 2219 aluminum alloy tube during ultrasonic surface rolling processZhang YuanQi0Zhan Mei1Fan XiaoGuang2State Key Laboratory of Solidification Processing, School of Materials Science and Engineering, Northwestern Polytechnical UniversityState Key Laboratory of Solidification Processing, School of Materials Science and Engineering, Northwestern Polytechnical UniversityState Key Laboratory of Solidification Processing, School of Materials Science and Engineering, Northwestern Polytechnical UniversityThis work aims to enhance the comprehension of the effect of ultrasonic vibration on the plastic deformation of 2219 aluminum alloy during ultrasonic surface rolling process (USRP). To this end, the finite element (FE) model of 2219 aluminum alloy surface rolling with and without ultrasonic vibration were established to explore whether ultrasonic vibration has effect on the plastic deformation. Furthermore, by comparing the plastic strain and the thickness of plastic deformation layer under different static force and dynamic impact force values, their contributions were discussed. The results show that for the thickness of plastic deformation layer, the effect of ultrasonic vibration is infinitesimal. The reason why the simulation result (∼2.6%) is smaller than the experiment result (∼5.8%) may be the influence of temperature and friction. According to simulation results, when static force is increased by 47.5% (from 400 N to 590 N), to obtain the same plastic strain or plastic deformation layer, the dynamic impact force needs to be lifted by about 17 times, 25 times, respectively. The contribution ratio of dynamic impact force to the thickness of plastic deformation layer is ∼5.5%, which is far less than that of static force. Therefore, the static force dominates the plastic deformation during USRP.https://mfr.edp-open.org/articles/mfreview/full_html/2024/01/mfreview240046/mfreview240046.htmlultrasonic surface rolling process2219 aluminum alloy tubeplastic deformationthe role of ultrasonic vibrationfe simulation |
| spellingShingle | Zhang YuanQi Zhan Mei Fan XiaoGuang Deepening the cognition of ultrasonic vibration's role on plastic deformation of 2219 aluminum alloy tube during ultrasonic surface rolling process Manufacturing Review ultrasonic surface rolling process 2219 aluminum alloy tube plastic deformation the role of ultrasonic vibration fe simulation |
| title | Deepening the cognition of ultrasonic vibration's role on plastic deformation of 2219 aluminum alloy tube during ultrasonic surface rolling process |
| title_full | Deepening the cognition of ultrasonic vibration's role on plastic deformation of 2219 aluminum alloy tube during ultrasonic surface rolling process |
| title_fullStr | Deepening the cognition of ultrasonic vibration's role on plastic deformation of 2219 aluminum alloy tube during ultrasonic surface rolling process |
| title_full_unstemmed | Deepening the cognition of ultrasonic vibration's role on plastic deformation of 2219 aluminum alloy tube during ultrasonic surface rolling process |
| title_short | Deepening the cognition of ultrasonic vibration's role on plastic deformation of 2219 aluminum alloy tube during ultrasonic surface rolling process |
| title_sort | deepening the cognition of ultrasonic vibration s role on plastic deformation of 2219 aluminum alloy tube during ultrasonic surface rolling process |
| topic | ultrasonic surface rolling process 2219 aluminum alloy tube plastic deformation the role of ultrasonic vibration fe simulation |
| url | https://mfr.edp-open.org/articles/mfreview/full_html/2024/01/mfreview240046/mfreview240046.html |
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