Performance of seawater-derived Mg(OH)2 as a sustainable coating solution for hydrogen sulfide-induced corrosion mitigation in concrete pipes

In the Philippines, concrete pipe systems are critical for wastewater management, flood control, and irrigation, accounting for approximately 70% of all installations. These systems often operate in anaerobic environments, making them vulnerable to corrosion from hydrogen sulfide. While commonly ava...

Full description

Saved in:
Bibliographic Details
Main Authors: Janelle Patricia S. Moa, Bea Angela C. Gaw, John Louis O. Co, Kyle Anderson C. Coo, Kenneth Jae T. Elevado, Cheryl Lyne C. Roxas
Format: Article
Language:English
Published: Elsevier 2025-02-01
Series:Cleaner Engineering and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2666790824001526
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1841555687332642816
author Janelle Patricia S. Moa
Bea Angela C. Gaw
John Louis O. Co
Kyle Anderson C. Coo
Kenneth Jae T. Elevado
Cheryl Lyne C. Roxas
author_facet Janelle Patricia S. Moa
Bea Angela C. Gaw
John Louis O. Co
Kyle Anderson C. Coo
Kenneth Jae T. Elevado
Cheryl Lyne C. Roxas
author_sort Janelle Patricia S. Moa
collection DOAJ
description In the Philippines, concrete pipe systems are critical for wastewater management, flood control, and irrigation, accounting for approximately 70% of all installations. These systems often operate in anaerobic environments, making them vulnerable to corrosion from hydrogen sulfide. While commonly available methods like polyurethane and epoxy tar coal pitch are effective, modern studies have revealed that such products detrimentally affect the environment. As such, this study investigates the feasibility of a sustainable concrete surface coating using seawater-derived magnesium hydroxide (Mg(OH)2) as an alternative to commercially available options. Six distinct coating ratios were prepared with varying proportions of seawater (SW)-derived and commercially available (CA) Mg(OH)₂: 0% SW - 100% CA, 25% SW - 75% CA, 50% SW - 50% CA, 75% SW - 25% CA, and 100% SW - 0% CA, with four replicates for each mixture. The specimens were subjected to a 4M sulfuric acid solution for four days to assess compressive strength, weight loss, surface pH, and surface roughness. A life cycle assessment was also conducted for the different coating ratios, and response surface methodology (RSM) was employed to determine the optimal coating ratio. Results indicated that samples with pure Mg(OH)2 coatings exhibited the highest weight losses, while increased proportions of the commercial coating resulted in progressively lower weight losses. This trend was also reflected in the average post-exposure pH, compressive strength, and surface roughness, with the best performance observed in coatings composed of pure commercially available Mg(OH)₂. Although the 100% SW - 0% CA specimens did not meet the required pH and compressive strength standards, other coating ratios could satisfy the acceptance criteria. Notably, a significant difference of 3,092,680 mPt was observed between pure commercially available and seawater-derived Mg(OH)₂ coatings when scaled on a flood control project case study. Based on the results, RSM analysis suggested an optimal coating ratio of 40% SW - 60% CA Mg(OH)2. This study highlights the potential of seawater-derived Mg(OH)2 as a sustainable alternative for mitigating hydrogen sulfide-induced corrosion in concrete pipe systems.
format Article
id doaj-art-87ef55c414c94ec982c56e10c16908d0
institution Kabale University
issn 2666-7908
language English
publishDate 2025-02-01
publisher Elsevier
record_format Article
series Cleaner Engineering and Technology
spelling doaj-art-87ef55c414c94ec982c56e10c16908d02025-01-08T04:53:44ZengElsevierCleaner Engineering and Technology2666-79082025-02-0124100872Performance of seawater-derived Mg(OH)2 as a sustainable coating solution for hydrogen sulfide-induced corrosion mitigation in concrete pipesJanelle Patricia S. Moa0Bea Angela C. Gaw1John Louis O. Co2Kyle Anderson C. Coo3Kenneth Jae T. Elevado4Cheryl Lyne C. Roxas5Corresponding author.; Department of Civil Engineering, De La Salle University, 2401 Taft Avenue, Manila, PhilippinesDepartment of Civil Engineering, De La Salle University, 2401 Taft Avenue, Manila, PhilippinesDepartment of Civil Engineering, De La Salle University, 2401 Taft Avenue, Manila, PhilippinesDepartment of Civil Engineering, De La Salle University, 2401 Taft Avenue, Manila, PhilippinesDepartment of Civil Engineering, De La Salle University, 2401 Taft Avenue, Manila, PhilippinesDepartment of Civil Engineering, De La Salle University, 2401 Taft Avenue, Manila, PhilippinesIn the Philippines, concrete pipe systems are critical for wastewater management, flood control, and irrigation, accounting for approximately 70% of all installations. These systems often operate in anaerobic environments, making them vulnerable to corrosion from hydrogen sulfide. While commonly available methods like polyurethane and epoxy tar coal pitch are effective, modern studies have revealed that such products detrimentally affect the environment. As such, this study investigates the feasibility of a sustainable concrete surface coating using seawater-derived magnesium hydroxide (Mg(OH)2) as an alternative to commercially available options. Six distinct coating ratios were prepared with varying proportions of seawater (SW)-derived and commercially available (CA) Mg(OH)₂: 0% SW - 100% CA, 25% SW - 75% CA, 50% SW - 50% CA, 75% SW - 25% CA, and 100% SW - 0% CA, with four replicates for each mixture. The specimens were subjected to a 4M sulfuric acid solution for four days to assess compressive strength, weight loss, surface pH, and surface roughness. A life cycle assessment was also conducted for the different coating ratios, and response surface methodology (RSM) was employed to determine the optimal coating ratio. Results indicated that samples with pure Mg(OH)2 coatings exhibited the highest weight losses, while increased proportions of the commercial coating resulted in progressively lower weight losses. This trend was also reflected in the average post-exposure pH, compressive strength, and surface roughness, with the best performance observed in coatings composed of pure commercially available Mg(OH)₂. Although the 100% SW - 0% CA specimens did not meet the required pH and compressive strength standards, other coating ratios could satisfy the acceptance criteria. Notably, a significant difference of 3,092,680 mPt was observed between pure commercially available and seawater-derived Mg(OH)₂ coatings when scaled on a flood control project case study. Based on the results, RSM analysis suggested an optimal coating ratio of 40% SW - 60% CA Mg(OH)2. This study highlights the potential of seawater-derived Mg(OH)2 as a sustainable alternative for mitigating hydrogen sulfide-induced corrosion in concrete pipe systems.http://www.sciencedirect.com/science/article/pii/S2666790824001526Hydrogen sulfide-induced corrosionMagnesium hydroxideSeawaterSustainableWastewater
spellingShingle Janelle Patricia S. Moa
Bea Angela C. Gaw
John Louis O. Co
Kyle Anderson C. Coo
Kenneth Jae T. Elevado
Cheryl Lyne C. Roxas
Performance of seawater-derived Mg(OH)2 as a sustainable coating solution for hydrogen sulfide-induced corrosion mitigation in concrete pipes
Cleaner Engineering and Technology
Hydrogen sulfide-induced corrosion
Magnesium hydroxide
Seawater
Sustainable
Wastewater
title Performance of seawater-derived Mg(OH)2 as a sustainable coating solution for hydrogen sulfide-induced corrosion mitigation in concrete pipes
title_full Performance of seawater-derived Mg(OH)2 as a sustainable coating solution for hydrogen sulfide-induced corrosion mitigation in concrete pipes
title_fullStr Performance of seawater-derived Mg(OH)2 as a sustainable coating solution for hydrogen sulfide-induced corrosion mitigation in concrete pipes
title_full_unstemmed Performance of seawater-derived Mg(OH)2 as a sustainable coating solution for hydrogen sulfide-induced corrosion mitigation in concrete pipes
title_short Performance of seawater-derived Mg(OH)2 as a sustainable coating solution for hydrogen sulfide-induced corrosion mitigation in concrete pipes
title_sort performance of seawater derived mg oh 2 as a sustainable coating solution for hydrogen sulfide induced corrosion mitigation in concrete pipes
topic Hydrogen sulfide-induced corrosion
Magnesium hydroxide
Seawater
Sustainable
Wastewater
url http://www.sciencedirect.com/science/article/pii/S2666790824001526
work_keys_str_mv AT janellepatriciasmoa performanceofseawaterderivedmgoh2asasustainablecoatingsolutionforhydrogensulfideinducedcorrosionmitigationinconcretepipes
AT beaangelacgaw performanceofseawaterderivedmgoh2asasustainablecoatingsolutionforhydrogensulfideinducedcorrosionmitigationinconcretepipes
AT johnlouisoco performanceofseawaterderivedmgoh2asasustainablecoatingsolutionforhydrogensulfideinducedcorrosionmitigationinconcretepipes
AT kyleandersonccoo performanceofseawaterderivedmgoh2asasustainablecoatingsolutionforhydrogensulfideinducedcorrosionmitigationinconcretepipes
AT kennethjaetelevado performanceofseawaterderivedmgoh2asasustainablecoatingsolutionforhydrogensulfideinducedcorrosionmitigationinconcretepipes
AT cheryllynecroxas performanceofseawaterderivedmgoh2asasustainablecoatingsolutionforhydrogensulfideinducedcorrosionmitigationinconcretepipes